Sames electrostatic gun KM.3 H2O Manual de utilizare

Marca: Sames

Model: electrostatic gun KM.3 H2O

Categorie: Pulverizator de vopsea

Tip: Manual de utilizare

DOCUMENTATION

MANUAL ELECTROSTATIC GUN

KM.3 H2O

Manual : 582.213.110-UK - 2112

Date : 31/12/21

Supersede :

Modif.:

T RANSLAT ION FROM T HE ORIGINAL M ANUAL

IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating

to this equipment (professional use only).

THE PICTURES A ND DRA WINGS A RE NON CONTRA CTUA L. WE RESERV E THE RIGHT TO MA KE CHA NGES WITHOUT PRIOR NOTICE.

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

SAMES KREMLIN N° : 578.016.130-1702

578.016.130 1702

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

FR UK DE

Pour une utilisation sure, Il est de votre responsabilité

de :

Lire attentivement tous les documents contenus

dans le CD joint avant la mise en service de

l’équipement,

D’installer, d’utiliser, d’entretenir et de réparer

l’équipement conformément aux préconisations de

SAMES KREMLIN ainsi qu’aux réglementations

nationales et/ou locales,

Vous assurez que les utilisateurs de cet équipement

ont été formés, ont parfaitement compris les règles de

sécurité et qu’ils les appliquent.

To ensure safe use of the machinery, it is your

responsibility to:

Carefully read all documents contained on the

enclosed CD before putting the machinery into service,

Install, use, maintain and repair the machinery in

accordance with SAMES KREMLIN's recommendations

and national and/or local regulations,

Make sure that the users of the machinery have

received proper training and that they have perfectly

understood the safety rules and apply them.

Eine sichere Nutzung setzt voraus, dass Sie: :

alle in der CD enthaltenen Dokumente vor der

Inbetriebnahme der Anlage aufmerksam lesen,

die Anlage im Einklang mit den Empfehlungen von

SAMES KREMLIN sowie mit den nationalen und/oder

lokalen Bestimmungen installieren, verwenden,

warten und reparieren,

sich vergewissern, dass die Nutzer dieser Anlage

angemessen geschult wurden, die

Sicherheitsbestimmungen verstanden haben und sie

anwenden.

ES IT PT

Para una utilización segura, será de su

responsabilidad:

leer atentamente todos los documentos que se

incluyen en el CD adjunto antes de la puesta en servicio

del equipo,

instalar, utilizar, efectuar el mantenimiento y reparar

el equipo con arreglo a las recomendaciones de

SAMES KREMLIN y a la normativa nacional y/o local,

cerciorarse de que los usuarios de este equipo han

recibido la formación necesaria, han entendido

perfectamente las normas de seguridad y las aplican.

Per un uso sicuro, vi invitiamo a:

leggere attentamente tutta la documentazione

contenuta nel CD allegato prima della messa in

funzione dell'apparecchio,

installare, utilizzare, mantenere e riparare

l'apparecchio rispettando le raccomandazioni di SAMES

KREMLIN, nonché le normative nazionali e/o locali,

accertarvi che gli utilizzatori dell'apparecchio

abbiano ricevuto adeguata formazione, abbiano

perfettamente compreso le regole di sicurezza e le

applichino.

Para uma utilização segura, é da sua

responsabilidade:

Ler atentamente todos os documentos incluídos no

CD em anexo antes de pör o equipamento em

funcionamento,

Proceder à instalação, utilização, manutenção e

reparação do equipamento de acordo com as

preconizações de SAMES KREMLIN, bem como com

outros regulamentos nacionais e/ou locais aplicáveis,

Assegurar-se que os utilizadores do equipamento

foram devidamente capacitados, compreenderam

perfeitamente e aplicam as devidas regras de

segurança.

NL SE FI

Voor een veilig gebruik dient u:

alle document op de bijgevoegde cd aandachtig te

lezen alvorens het apparaat in werking te stellen,

het apparaat te installeren, gebruiken, onderhouden

en repareren volgens de door SAMES KREMLIN

gegeven aanbevelingen en overeenkomstig de

nationale en/of plaatselijke reglementeringen,

zeker te stellen dat de gebruikers van dit apparaat

zijn opgeleid, de veiligheidsregels perfect hebben

begrepen en dat zij die ook toepassen.

För en säker användning av utrustningen ansvarar ni

för följande:

Läs noga samtliga dokument som finns på den

medföljande cd-skivan innan utrustningen tas i drift.

Installera, använd, underhåll och reparera

utrustningen enligt anvisningarna från SAMES

KREMLIN och enligt nationella och/eller lokala

bestämmelser.

Försäkra er om att användare av denna utrustning

erhållit utbildning, till fullo förstått säkerhetsföreskrifterna

och tillämpar dem.

Käytön turvallisuuden varmistamiseksi

velvollisuutesi on:

Lukea huolella kaikki CD:llä olevat asiakirjat ennen

laitteiston käyttöönottoa,

Noudattaa laitteiston asennuksessa, käytössä,

kunnossapidossa ja huollossa SAMES KREMLIN in

suosituksia sekä kansallisia ja/tai paikallisia

määräyksiä,

Varmistaa, että laitteiston käyttäjät ovat koulutettuja

ja ymmärtävät täysin turvallisuusmääräykset ja miten

niitä sovelletaan.

PL CS SL

Dla zapewnienia bezpiecznego użytkowania na

użytkowniku spoczywa obowiązek:

 Uważnego zapoznania się ze wszystkimi

dokumentami znajdującymi się na załączonej płycie CD

przed pierwszym uruchomieniem urządzenia,

 Instalowania, użytkowania, konserwacji i naprawy

urządzenia zgodnie z zaleceniami firmy SAMES

KREMLIN oraz z przepisami miejscowymi,

 Upewnienia, że wszyscy przeszkoleni użytkownicy

urządzenia zrozumieli zasady bezpieczeństwa i stosują

się do nich.

Pro bezpečné používání jste povinni:

 Před uvedením zařízení do provozu si pozorně

přečíst veškeré dokumenty obsažené na přiloženém

CD,

Nainstalovat, používat, udržovat a opravovat

zařízení v souladu s pokyny firmy SAMES KREMLIN

a s národními a/nebo místními legislativními předpisy,

 Ujistit se, že uživatelé tohoto zařízení byli vyškoleni,

že dokonale pochopili bezpečnostní pravidla a že je

dodržují.

Za varno uporabo ste dolžni:

 natančno prebrati vse dokumente na CD pred

zagonom stroja,

inštalirati, uporabljati, vzdrževati in popravljati

opremo po določilih SAMES KREMLIN in v skladu z

veljavnimi nacionalnimi in/ali lokalnimi predpisi,

poskrbeti, da so uporabniki te opreme ustrezno

usposobljeni, poznajo varnostne predpise in da jih

upoštevajo.

SK HU RO

V záujme bezpečného je vašou povinnosťou:

 pozorne si prečítať všetky dokumenty obsiahnuté na

priloženom CD predtým, ako zariadenie uvediete do

prevádzky,

 nainštalovať, používať, udržiavať a opravovať

zariadenie v súlade s odporúčaniami spoločnosti

SAMES KREMLIN a národnými a/alebo miestnymi

predpismi,

 uistiť sa, že používatelia tohto zariadenia boli

zaškolení, riadne porozumeli pravidlám bezpečnosti a

používajú ich.

A biztonságos használat érdekében az Ön

felelőssége, hogy:

 a berendezés üzembe helyezése előtt figyelmesen

elolvassa a mellékelt CD által tartalmazott összes

dokumentumot,

a berendezést a SAMES KREMLIN ajánlasainak

valamint a nemzeti és/vagy helyi szabályozásoknak

megfelelően helyezze üzembe, használja, tartsa karban

és javítsa,

megbizonyosodjon róla, hogy a berendezés

felhasználói képzettek, tökéletesen megértették és

alkalmazzák a biztonsági előírásokat.

Pentru o utilizare sigură, este responsabilitatea dvs.

să:

 Citiţi cu atenţie toate documentele de pe CD-ul

anexat, înainte de punerea în funcţiune a

echipamentului,

 Instalaţi, utilizaţi, întreţineţi şi reparaţi echipamentul

conform instrucţiunilor SAMES KREMLIN precum şi

reglementărilor naţionale şi/sau locale,

 Vă asiguraţi că utilizatorii acestui echipament au

fost instruiţi, au înţeles perfect regulile de securitate şi

le aplică integral.

Déclaration(s) de conformité au verso de ce document / Declaration(s) of conformity at the back of this document / Konformitätserklärung(en) auf der Rückseite dieser Unterlage

/ Declaración (es) de conformidad en el reverso de este documento / Dichiarazione/i di conformità sul retro del presente documento

/ Declaração(ções) de conformidade no verso do documento / Conformiteitsverklaring(en) op de keerzijde van dit document / Försäkran om överensstämmelse på omstående sida

av detta dokument / Vaatimustenmukaisuusvakuutukset tämän asiakirjan kääntöpuolella / Deklaracja(e) zgodności na odwrocie dokumentu

/ Prohlášení o shodě se nachází/nacházejí na zadní straně tohoto dokumentu / Deklaracija(e) o skladnosti na hrbtni strani tega dokumenta / Vyhlásenie/-a o zhode sa nachádzajú na

zadnej strane dokumentu / A dokumentum hátlapján szereplő megfelelőségi nyilatkoz(ok) / Declaraţii de conformitate pe versoul acestui document

SAMES KREMLIN - 2 - N° : 578.016.130-1702

DECLARATION UE DE CONFORMITE

UE DECLARATION OF CONFORMITY

EU- KONFORMITÄTSERKLÄRUNG

DECLARACIÓN UE DE CONFORMIDAD

DICHIARAZIONE DI CONFORMITÀ UE

DECLARAÇÃO UE DE CONFORMIDADE

EU-CONFORMITEITSVERKLARING

EU-FÖRSÄKRAN OM ÖVERENSSTÄMMELSE

EU- VAATIMUKSENMUKAISUUSVAKUUTUS

DEKLARACJA ZGODNOŚCI UE

EU PROHLÁŠENÍ O SHODĚ

IZJAVA EU O SKLADNOSTI

VYHLÁSENIE O ZHODE

EU-MEGFELELŐSÉGI NYILATKOZAT

DECLARAŢIA DE CONFORMITATE UE

Le fabricant / The manufacturer / Der Hersteller

/ El fabricante / Il produttore / O fabricante

/ De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce

/ Proizvajalec / Výrobca / Gyártó / Fabricantul:

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - FRANCE

Tél. : 33 (0)4 76 41 60 60

Déclare que le matériel désigné ci-après / Herewith declares that the equipment / erklärt hiermit, dass die / Declara que el material designado a

continuación / Dichiara che il materiale sottoindicato / Declara que o material a seguir designado / verklaart dat de hieronder aangeduide apparatuur

/ Kungör att den utrustning som anges här nedan / ilmoittaa, että alla mainitut laitteistot / Oświadcza, że wymienione poniżej urządzenia / Prohlašuje,

že níže uvedené vybavení / Izjavlja, da je opisana oprema spodaj / Vyhlasuje, že zariadenie uvedené nižšie / Kijelenti, hogy a megjelölt anyag a

továbbiakban / Declară că echipamentul precizat mai jos:

PISTOLET MANUEL DE PULVERISATION ELECTROSTATIQUE / MANUAL ELECTROSTATIC SPRAYING GUN

ELEKTROSTATISCHE HANDSPRITZPISTOLE / PISTOLA MANUAL DE PULVERIZACIÓN ELECTROSTÁTICA

KM.3 H2O

Est conforme à la législation d’harmonisation de l’Union applicable suivante / Is in conformity with the relevant Union harmonisation legislation / Erfüllt

die einschlägigen Harmonisierungsrechtsvorschriften der Union / es conforme con la legislación de armonización pertinente de la Unión / è conforme

alla pertinente normativa di armonizzazione dell’Unione / in overeenstemming met de desbetteffende harmonisatiewetgeving van de Unie / med den

relevanta harmoniserade unionslagstiftningen / on asiaa koskevan unionin yhdenmukaistamislainsäädännön vaatimusten mukainen / jest zgodny z

odnośnymi wymaganiami unijnego prawodawstwa harmonizacyjnego / Shoduje se s následující příslušnou evropskou harmonizační legislativou

/ V skladu s harmonizirano zakonodajo Unije / Je v súlade s uplatniteľnými harmonizačnými právnymi predpismi EÚ / Megfelel a következő

alkalmazandó uniós harmonizációs szabályozásnak / Este conform cu legislaţia aplicabilă de armonizare de mai jos

Installation de projection électrostatique de peinture hydrodiluable ininflammable / Electrostatic spraying installation for non-

flammable material for painting and finishing

EN 50059:1993

La présente déclaration de conformité est établie sous la seule responsabilité du fabricant / This declaration of conformity is issued under the sole

responsibility of the manufacturer / Die alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung trägt der Hersteller / La presente

declaración de conformidad se expide bajo la exclusiva responsabilidad del fabricante / La presente dichiarazione di conformità è rilasciata sotto la

responsabilità esclusiva del fabbricante / A presente declaração de conformidade é emitida sob a exclusiva responsabilidade do fabricante / Deze

conformiteitsverklaring wordt verstrekt onder volledige verantwoordelijkheid van de fabrikant / Denna försäkran om överensstämmelse utfärdas på

tillverkarens eget ansvar / Tämä vaatimustenmukaisuusvakuutus on annettu valmistajan yksinomaisella vastuulla / Niniejsza deklaracja zgodności

wydana zostaje na wyłączną odpowiedzianość producenta / Toto prohláŝení o skodě se vydává na výhradní odpovědnost výrobce / Za izdajo te izjave

o skladnosti je odgovoren izključno proizvajalec / Toto vyhlásenie o zhode sa vydáva / na vlastnú zodpovednosť výrobcu / Ezt a megfelelőségi

nylatkozatot a gyártó kizárólagos felelőssége mellett adják ti / Prezenta declaraţie de conformitate este emisă pe răspunderea exclusivă a

producătorului.

Philippe PROVENAZ

Directeur Innovation & Développement / Innovation & Development

Director / Direktor für Innovation & Entwicklung / Director de

Inovación y Desarrollo / Direttore Innovazione e sviluppo

/ Diretor de Inovação / Manager Innovatie en Ontwikkeling / Direktör

för Forskning och Utveckling / Innovaatio- ja kehitysjohtaja

/ Dyrektor ds. Innowacji I Rozwoju / Ředitel pro inovace a vývoj

/ Direktor za inovacije in razvoj / Riaditeľ pre inováciu a rozvoj

/ Innovációs és fejlesztési igazgató / Director Inovaţie şi Dezvoltare

Fait à Meylan, le / Established in Meylan, on / Geschehen zu Meylan, am / En Meylan, a / Redatto a Meylan, / Vastgesteld te Meylan, / Utformat i

Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan,

pe data de 01/02/2017 - 02/01/2017

INSTRUCTION MANUAL

MANUAL ELECTROSTATIC GUN

MODEL KM.3 H2O

Manual : 0801 573.177.112

Date : 21/01/08 - Supersede : 8/01/07

Modif : § 1 & 4 (+ label plate)

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

SAMES KREMLIN Page 1 Manual : 573.177.112

INSTRUCTION MANUAL

MANAUL ELECTROSTATIC GUN

MODEL KM.3 H2O

SUMMARY

1.EC DECLARATION OF CONFORMITY .................................................................................................... 2

2.GENERAL SAFETY INSTRUCTIONS ....................................................................................................... 2

3.OPERATING PRINCIPLE .......................................................................................................................... 4

4.SPECIFICATIONS ...................................................................................................................................... 5

5.INSTALLATION .......................................................................................................................................... 7

6.STARTING UP .......................................................................................................................................... 12

7.DAILY CARE AND CLEANING ............................................................................................................... 13

8.TROUBLESHOOTING CHART AND ELECTRICAL TESTS .................................................................. 14

9.MAINTENANCE ....................................................................................................................................... 17

PARTS IDENTIFICATION LIST :

KMP 3 H2O MANUAL ELECTROSTATIC GUN (Doc. 573.312.050)

KMV 3 H2O MANUAL ELECTROSTATIC GUN (Doc. 573.313.050)

KMX 3 H2O MANUAL ELECTROSTATIC GUN (Doc. 573.311.050)

KMC 3 H2O MANUAL ELECTROSTATIC GUN (Doc. 573.314.050)

EQUIPMENTS FOR WATER-BASED MATERIAL APPLICATIONS (Doc. 573.304.050)

SAMES KREMLIN Page 2 Manual : 573.177.112

Dear Customer,

We would like to take this opportunity to thank you for buying a new manual electrostatic gun.

We have taken every care, from original design to final manufacture, to ensure that this product

gives you complete satisfaction.

To obtain the best performance and reliability from this equipment, we would strongly advice you to

read this instruction manual attentively before attempting to use the equipment.

1. EC DECLARATION OF CONFORMITY

The manufacturer : SAMES KREMLIN with assets of 6 720 000 euros

Head office : 13, chemin de Malacher – 38 240 - MEYLAN – FRANCE

Tel. : 33 (0)1 49 40 25 25 – Fax : 33 (0)1 48 26 07 16

Herewith declares that : Spray gun, model KM.3 H2O is in conformity with the following provision :

- Machinery Directive (directive 98/37/EEC) and with national implementing legislation.

- Certificate of conformity for non-flammable water-based paint electrostatic spreading installation.

Test report : INERIS n° 90691/07

European Standard : EN 50059 : 1993

Established in Stains, on January 14th 2008

Daniel TRAGUS

President

2. GENERAL SAFETY INSTRUCTIONS

1 - The non-compliance with the safety requirements and precautions stated in this manual

could result in unsafe conditions.

2 - The personnel involved in operating and servicing the electrostatic coating equipment must be

fully aware of all the safety requirements stated in this manual.

3 - The workshop supervisor must be certain that the personnel has perfectly understood the safety

instructions and complies with them. These instructions cover the precautions required for

solvent-based paint spraying and the specific precautions in connection with the use of

equipment requiring high voltage.

The electrostatic coating system shall be used by qualified personnel only. The personnel must

also be familiar with the local safety instructions standards which can be in force in certain

countries.

WARNING : failure to observe the safety precautions contained herein could result in

operating troubles and create unsafe conditions (body injury, explosion fire or electric

shock).

SAMES KREMLIN Page 3 Manual : 573.177.112

 INSTALLATION

 The KM.3 H2O gun and its associated material are designed only for the

application of paints and water-based varnishes.

The gun must be associated to a water-based bubble, to a supply power unit, to

specific air and fluid hoses.

4 - Spraying, cleaning and servicing must be made in a ventilated area so that solvent vapours are

properly drained.

5 - STD 9 power supply must be installed in a non-hazardous area. Moreover, it must be located 4

meters (13 ft) at least away from any flammable vapour emissions.

Ground the earth terminal.

6 - All metallic parts located within 3 meters (10 ft) around the gun (such as pumps, drums,

conveyor, etc…) must be correctly grounded.

7 - Storage of paint and solvent drums near or inside the spraying area is prohibited. Keep all fluid

containers properly closed in a non-hazardous area.

 Use cleaning solvents with the highest flash point – If possible, higher than the

ambiant temperature.

8 - Remove the useless parts from the spraying area and keep this area clean. Part holders and

conveyor hooks must be removed and frequently cleaned.

9 - The floor must be electrically conductive and grounded. Maximum resistivity of the floor : 1 M

as per EN 50 053-7-2.

10 - The warning sign must be affixed in the spraying area and located where it can be easily seen

and read by all operators.

A typical installation designed to spray non-flammable conductive material (water-

based paints) must not be used to handle material (solvent-based paints).

Do not use inflammable water-based materials when cleaning.

The risks are : explosion, fire, electric-shock hazard and serious body injury for

the personnel.

11 - Use only a specific fluid hose (insulating) to connect the pump to the gun.

12 - Use only a conductor air hose to connect the STD9 B power supply unit to the gun.

 SPRAYING

13 - Never point the spray gun to anyone at any part of the body.

14 - Never throw or drop the electrostatic manual gun.

15 - The parts to be painted must be properly grounded. Any incorrect electrical continuity might

result in stock hazard.

16 - Never operate the electrostatic spray gun if air leaks are detected on the gun. Never use air

hoses on which air leaks can occur.

17 - Be sure that tip and air cap are in position and hand tightened with the retaining ring onto the

gun before turning on the power supply.

18 - Verify that any person entering the spray area is correctly grounded with conductive sole shoes

(in accordance with EN 50 053).

The operator must not wear gloves which insulate the hand from the conductive gun handle. If

using gloves, check that they are conductve (in accordance with EN 50 053) or that a square

has been cut-out in the glove palm.

 SERVICING

19 - After any servicing or cleaning, never switch on the power supply tip and air cap are in position

and secured with the retaining ring onto the gun.

20 - Never immerse the gun or plastic parts of the gun in solvent.

This could seriously damage the gun and cause fire, explosion or body injury. To clean the gun,

use soft cloth or bristle brush with a moderate amount of non-conductive solvent, wipe the front

SAMES KREMLIN Page 4 Manual : 573.177.112

of the gun at fluid nozzle with the gun pointed down to prevent from flowing back into the air

passages.

21 - Before disconnecting the hose, check that they are no more under pressure and that the power

supply is off.

22 - The personnel involved in the electrostatic coating system servicing must be trained and

qualified. If you face any trouble which cannot be repaired, do not try to start up the equipment

Consult immediately your local authorized SAMES KREMLIN distributor for assistance.

 Never modify these equipments.

Check them daily, keep them in a good condition and replace the worn parts only with

SAMES KREMLIN parts.

Before cleaning or removing components of the equipment, it is compulsory :

1 - to shut off the installation,

2 - to shut off the compressed air supply,

3 - to open the pump drain valve,

4 - to press the gun trigger to depressurize the system.

3. OPERATING PRINCIPLE

The water-based electrostatic spraying assembly

consists of :

- a manual spray gun (1),

- a power supply unit (2),

- an iso bubble (3) with the HV generator,

- a pump (4),

- specific hoses.

 STD 9 B POWER SUPPLY

The power supply transforms the network voltage into a low adjustable continuous voltage by

means of an electronic regulator.

The electronic regulator built into the power supply unit automatically reduces the intensity and

voltage when the electrode on the spray gun is close to a grounded object (less than 100 mm or

4 inches) thereby preventing any electric discharge.

 The power supply unit includes a 3-pin plug and cable assembly so as guarantee a

safe grounded AC input power system. Failure to ground the power supply may

result in an electrical shock hazard.

Interconnect the STD 9 power supply unit with the air pressure network (maximum pressure 6

bar / 87 psi). The STD 9 power supply incorporates a flow switch to ensure gun safety.

FLOW SWITCH :

A flow switch is an electropneumatic device detecting any downstream air consumption so that

the power supply unit provides low voltage to the generator only when the atomizing air flows

from the front of the gun.

For technical detail, refer to the STD 9 instruction manual.

 KM.3 H2O MANUAL ELECTROSTATIC GUN

SAMES KREMLIN Page 5 Manual : 573.177.112

The KM.3 H2O manual electrostatic gun is supplied with paint from the pump located in the

bubble. The paint is electrically charge when circulating into the pump. The KM.3 H2O manual

electrostatic gun is designed to negatively charge the material being sprayed, so that it is drawn

to the positively grounded conductive object being coated.

As a result of the electrostatic charge of the paint particules, a more efficient and uniform

application of the coating material is applied to the front but also on the sides, edges and back

of the grounded workpieces.

4. SPECIFICATIONS

 COMMON FEATURES TO ALL KM.3 H2O GUNS

The KM.3 H2O manual gun is supplied in a case with a

complete range of accessories, electric cable, a gun cover, a

detailed instruction manual and warning sign.

Weight (without hoses) : 620 g

Gun length : 285 mm / 11.2"

Opening of the fluid circuit : 'two-finger' trigger

Electric specifications

Type .................................................. without generator

Operating voltage (electrode) ........... adjustable between 20 kV to 50 kV (negative)

Maximum current at the electrode .... 100 µA

Low voltage display ........................... by a red indicator LED on the STD 9B

Maximum current consumption ......... 0.65 A at 8 V

Fluid specification

Fluid resistivity .................................... 0 M (water-based materials)

Recommended fluid hose ................. insulating specific hose

Air specifications

Maximum operating air pressure ..... 7 bar / 100 psi

Air inlet ............................................. M 1/4 NPS

Recommended air hose .................... conductive hose 8 mm / 5/16" diameter

Fan width adjustment ........................ by a fan air control valve located on the gun itself



Gun operating temperature range…. From 0 to 40° C / from 32° to 104° F

SAMES KREMLIN Page 6 Manual : 573.177.112

 SPECIFIC FEATURES OF THE KM.3 EX GUNS

AIRMIX ® GUNS PNEUMATIC GUNS

KMX 3 H2O KMC 3 H2O KMP 3 H2O KMV 3 H2O

Gun assembly

with air cap

and nozzle

KX 16 air cap or

KVX 14

09/135 nozzle

KXC 5 air cap

K 30 nozzle

KP 3 air cap

Ø 1,2 nozzle

KMV air cap

Swirling fan

nozzle

Fluid

specifications

Fan pattern Airmix® -

Adjustable flat

pattern

Airmix® - Round

hollow spray

Pneumatic - Flat

pattern

Pneumatic - round

patern

Maximum

viscosity

40 s CA 4

- For upper

viscosity, please

contact

SAMES KREMLIN

40 s CA 4

- For upper

viscosity, please

contact

SAMES KREMLIN

40 s CA 4

- For upper

viscosity, please

contact

SAMES KREMLIN

40 s CA 4

- For upper

viscosity, please

contact

SAMES KREMLIN

Maximum fluid

pressure

100 bar / 1450 psi 100 bar / 1450 psi 10 bar / 145 psi 10 bar / 145 psi

Fluid flow rate

and fan width

Adjustable by air

flow rate variation

on the air cap

- Refer to AIRMIX ®

nozzle chart -

Doc. 573.311.050.

Refer to AIRMIX ®

nozzle chart - Doc.

573.314.050.

Maxi 1 litre/minute

Fan width at 25 cm

: 30 cm

Maxi 1 litre/minute

Fan width at 25 cm

: 20 cm

Maximum fluid

temperature

60° C / 140°F 60° C / 140°F 60° C / 140°F 60° C / 140°F

Wetted parts Stainless steel -

Polyamide - PETP

- Nickel-plated

brass - PTFE

elastomer -

Tungsten carbide -

Polyacetale

Stainless steel -

Polyamide - PETP

- Nickel-plated

brass - PTFE

elastomer -

Tungsten carbide -

Polyacetale

Stainless steel -

Polyamide - PETP

- Nickel-plated

brass - PTFE

elastomer -

Polyacetale -

Polyethylene

Stainless steel -

Polyamide - PETP

- Nickel-plated

brass - PTFE

elastomer -

Polyacetale -

Polyethylene

Air

specification

KX 16 air cap flow

rate:

8 Nm3/h.

KXC 5 air cap flow

rate:

8 Nm3/h.

KP 3 air cap flow

rate :

maxi 20 Nm3/h at 4

bar (58 psi)

KMV air cap flow

rate:

16 Nm3/h at 4 bar

(58 psi)

SAMES KREMLIN Page 7 Manual : 573.177.112

 DESCRIPTION OF THE LABEL PLATE MARKING

Gun label plate

KMX3 H2O

(identical marking for guns :

KMP3 H2O, KMV3 H2O, KMC3 H2O)

COMMON MARKING FOR THE GUNS DESCRIPTION

CE Marking : conformity to the european directives

SAMES KREMLIN

93240 STAINS FRANCE Name and adress of the manufacturer

KMP3 H2O or KMV3 H2O or KMX3 H2O

or KMC3 H2O Gun version

PATENT PENDING Patent pending

P prod. MAX : xxx bar / xxx psi Maximum fluid pressure

(depending upon version :

100 bar / 1450 psi for the KMX3 H2O and the KMC3 H2O

10 bar / 145 psi for the KMP3 H2O and KMV3 H2O)

P air MAX : 6 bar / 87 PSI Maximum air supply pressure

50 kV / 285 mJ tuyau long. maxi 30m

50 kV / 285 mJ maxi length hose 30m

Insulated hose maximum length authorized between the

insulating bubble and the gun with a supply of 50 kV

Volume réservoir produit 200l max

Material tank volume 200 l maxi

Material tank maximum volume authorized by the certificate of

conformity

EN 50059 Standard part number that specifies the requirements to get the

certficate

INERIS 90691/07 N° de of the certificate given by INERIS

5. INSTALLATION



REFER TO GENERAL SAFETY INSTRUCTIONS

A safe electrostatic system installation requires compliance with all applicable safety standards and

requirements outlined in this manual. Any improper installation or misuse of the electrostatic coating

system can cause serious body injury, fire, explosion or electric shock hazard.

SAMES KREMLIN Page 8 Manual : 573.177.112

 INSTALLATION DIAGRAM

1 Bubble 4 STD 9 B power supply unit

2 Pump 5 K3 H2O gun

3 Paint container 18 Insulating specific hose

WARNING : Supply only one manual gun at the outlet of the pump.

The water-based equipment must not be located near a solvented installation.

The bubble must be inspected frequently and cleaned (inside and outside) to keep it free of coating

material deposits.

Install the coating material supply equipment (pump or pressure tank) inside bubble. Connect all the

hoses.

Ground the bubble earth cable to a real earth connection.

The parts located inside the bubble must not be grounded.

Compressed air supply to the electrostatic coating system must be absolutely dry and clean. To

assure a proper operating of the equipment an air pressure of 6 bar / 87 psi is required.

SAMES KREMLIN Page 9 Manual : 573.177.112

Close the bubble door. The gun operating depends on the door switch position.

 Switch off  Installation in operation.

 Switch on  Installation not in operation.

It is compulsory to connect the HV generator to a power supply model STD 9 B.

Do not open the door of the bubble during the operating of the gun.

Wait for 3 seconds between the stopping of the gun and the opening of the bubble

door to evacuate the electrical charge of the parts located inside the bubble.

 DIAGRAMS OF A TYPICAL INSTALLATION

Captions of the diagram hereafter

Ind Description Ind Description

1 Bubble 17 Drain valve

2 Pump 18 Gun fluid supply hose

(insulating specific hose)

4 STD9B power supply unit 19 Wire cable (230V + ground) or (115V +

ground)

5 Gun 20 Insulating air hose (pump),  10 / 3/8" dia ,

hoses 3/8 NPS

6 Main air supply 21 Ground connection single acting cylinder

7 Air and water separator 22 Safety warning sign

8 Main air valve 23 Earth cable

9 Main air regulator 24 Door switch

10 Air supply shut off valve 25 Connecting air pilot line (4 x 6)

11 Air regulator (fluid pressure) 26 Cell

12 Spraying air regulator 27 Air flow rate adjuster

13 Flowmeter air supply hose (8x10 / 5/16 x 3/8) 28 Flowmeter

14 Gun air supply hose (conductive)

 8 / 5/16" dia , hoses 1/4 NPS

29 Ex generator barrel (with cable ind. 15)

15 BG Ex low voltage cable (+ 8V max) 30 Air intake assembly

16 Fluid filter 32 Air regulator (STD9B power unit air outlet)

SAMES KREMLIN Page 10 Manual : 573.177.112

D. 10

D. 4x6

D. 8x10

6 bar max

1,5 bar mini

+ 8 V max

ISO BUBBLE

K3 H2O

STD9 B

+ 8 V max

+ 8 V

generator

26+27+33

SAMES KREMLIN Page 11 Manual : 573.177.112

 COMPRESSED AIR SUPPLY CONNECTION

Compressed air supply to the electrostatic coating system must be dry and clean. Dirt or

moisture can ruin the quality of your finished workpiece and can cause the gun to malfunction.

To obtain the electrostatic wrap effect, you must supply the flow switch located in the power

supply.

Interconnect the hose (20) between the air pressure/air filter regulator (9) and the pump air

supply (2). The hose must be insulating.

Interconnect the hose (13) between the pump air regulator (12) of the pump and the power

supply air inlet (4).

Interconnect the hose (25) between the air flow rate adjuster (27) and the power supply (4).

The hoses (13 and 25) are non-conductor.

Interconnect the hose (14) between the regulator (32) mounted at the power supply air outlet (4)

and the gun air inlet (5).

The regulator (32) enables to adjust the air pressure at the gun, especially when using an

AIRMIX gun.

The hose must be conductive.

 PRODUCT SUPPLY CONNECTION

Never use damaged fluid hoses. Use only SAMES KREMLIN fluid hose designed for the

resistivity range of the fluid to be sprayed.

Connect the fluid filter (16) onto the pump fluid outlet (2).

Connect the fluid drain valve (17) onto the fluid filter outlet (16).

Interconnect the fluid filter outlet (18) and the gun (5) with a fluid hose (18). The hose is an

insulating hose, specific for the use with a KM.3 H2O gun.

 VENTILATE THE SPRAY BOOTH

To prevent hazardous concentrations of toxic vapors, spray only in a correctly ventilated spray

booth.

Never use damaged fluid hoses. Use only SAMES KREMLIN fluid hose designed for the

resistivity range of the fluid to be sprayed.

High velocity air exhaust will decrease the operating efficiency of the electrostatic system (air

exhaust velocity of 30 meters (98.5 ft)/minute should be sufficient.

Nevertheless, before operating the electrostatic coating system, make sure that the air velocity

of the spray booth complies with the local regulations.

 ELECTRICAL CHECKS

Before connecting the power supply unit on the main power source, be sure is compatible with

the local voltage source.

With a megohmeter, check the electrical grounding continuity between the ground connection of

the power supply and the grounded AC Input power source (real earth connection).

With a megohmeter, check the electrical grounding continuity between the conductive gun

handle and this grounded AC Input power source (real earth connection) (1 M maxi).

Do not attempt to by-pass or defeat the ground interconnections.

 ELECTRICAL SUPPLY CONNECTION

Interconnect the low voltage cable (15) of the generator barrel (29) to the low voltage outlet of

the power supply unit (4).

Interconnect the HV cable between the generator barrel (29) outlet and the pump (2) earth

terminal.

SAMES KREMLIN Page 12 Manual : 573.177.112

6. STARTING UP



REFER TO GENERAL SAFETY INSTRUCTIONS

 SAFETY REQUIREMENTS

Before using the electrostatic coating system :

Check that the operators have fully understood the safety instructions stated in this manual.

The operators must not wear gloves which could insulate the hand from the conductive gun

handle. If using gloves, check that they are conductive (in accordance with EN 50 053) or that a

square has been cut out in the glove palm.

Be sure that the personnel entering the spraying area has read and understood the safety

requirements stated in this manual and/or on the warning sign. Verify that any person entering

the spray area is correctly grounded with conductive sole shoes or personnal grounding straps.

Check that fans are in good operating condition.

Remove any useless parts from the spraying area and keep this area clean. Part holders and

conveyor hooks must be cleaned frequently. All conductive objects must be electrically

grounded as well.

 PROCEDURE

To prime the pump and the connecting fluid line :

- Set the air pressure regulator (11) to 0 bar / 0 psi.

- Open the fluid drain valve (17).

- Immerse the suction and discharge hoses into the paint drum.

- Open the main air valve (8) and set the air regulator (9) to read 6 bar / 87 psi on the gauge.

- Open the air supply shut off valve (10) to supply air to pump.

- Increase the air pressure by opening the air pressure regulator (11) so that the pump runs

slowly.

- When the fluid begins to flow regularly from the discharge hose, close the fluid drain valve

(17).

Unscrew air cap retaining ring and remove retaining ring, air cap and tip from the Airmix ® gun.

Turn off the atomizing air.

Trigger the gun to dispense fluid into the fluid container.

If necessary turn on the knob assembly at the rear of the gun (5) counterclockwise to open the

gun needle valve.

If necessary, increase the fluid pump air pressure.

Release gun trigger when the fluid flows regularly from the gun nozzle.

If necessary install a clean tip into the air cap. Position the air cap assembly over the needle

seat or tip and secure in position with the retaining ring hand tightened onto the gun.

Adjust the atomizing air pressure on the air pressure regulator.

Caution : Be certain there is no air leak between power supply air outlet (4) and gun air inlet

(5).

Turn on the fan air control valve located on the gun.

Trigger the gun to dispense spray coating material out of the gun gun air cap.

Release the trigger.

Close the door of the bubble.

Turn the ON / OFF power supply (4) switch to "I" :

The green indicator LED (VOLTAGE) illuminates.

The green indicator LED (TEST) illuminates.

Set up the high voltage knob fully clockwise to 85 kV.

Trigger the gun toward the grounded part to be coated.

When spraying :

The red and yellow indicator LEDS should illuminate.

The green indicator LED (TEST) should be off.

SAMES KREMLIN Page 13 Manual : 573.177.112

Adjust the following parameters :

Fluid flow rate :

Adjust the fluid flow rate using the knob assembly at the rear of the gun (5) (turn it

counterclockwise to increase the flow rate or clockwise tho decrease the flow rate).

Atomizing air :

Use the air pressure regulator (12) to adjust the atomizing air pressure.

Caution : The air supply pressure of the power supply must be enough to have a

connecting air pilot line (25) air pressure of at least from 1,5 to 2 bar / 21.3 to 29 psi.

Electrostatic effect :

Set up the electrostatic wrap-around effect with the high voltage adjustment knob (from 20

to 85 kV).

Caution : the fluid and air hoses and the gun must remain clean. The electrostatic wrap

effect efficiency decreases quickly when gun and hoses are dirty.

 FAN PATTERN ADJUSTMENTS (KM.3 H2O GUNS)

KMP H2O KMV H2O KMX H2O KMC H2O

central air fan air swirling air central air fan air central air

atomization fan width wide fan narrow fan atomization narrow fan

Air adjust.

OPEN

FAN PATTERN

CLOSED

FRONT VIEW

general air air adjust.

supply general air

supply

ADJUSTED BY

hole for

locating pin

AIR CAP

ADAPTER black white black

SPRAY FAN

locating pin

hole for

locating pin

hole for

locating pin

hole for

knob :

Air adjust.

knob :

knob knob

air adjust. knob

air adjust.

white

supply

general air

narrow fan

central air

air adjust.

knob

wide fan

swirling air

7. DAILY CARE AND CLEANING

 REFER TO GENERAL SAFETY INSTRUCTIONS

Cleaning and flushing of the electrostatic coating system must be carried out in a ventilated

area.

The ON/OFF switches on the power supply and gun must be OFF before starting cleaning

operation

 FLUID NETWORK CLEANING METHOD

Important recommendations

All metallic parts located within 4 m / 13 ft around the gun must be correctly connected to the

ground. The floor must be electrically conductive and grounded.

Flush the system with water or with the appropriate cleaning solvent.

Before switching on the electrostatic effect :

- Install the air cap assembly over the needle seat or tip and secure in position with retaining

ring onto the gun.

- Check that the cleaning material is totally evacuated from the gun hoses.

SAMES KREMLIN Page 14 Manual : 573.177.112

Proced

ure

Turn the ON / OFF switch on the power supply (All indicator lights switch off).

Turn off the atomizing air shut off valve (10).

Fully screw clockwise the needle stop at the rear of the gun.

Trigger the gun until the atomizing air stops flowing from the front of the gun.

Empty all material from the container, then fill material container with a cleaning material

compatible with the material just emptied.

Remove air cap and tip from gun.

Fully unscrew counterclockwise the needle stop at the rear of the gun (fluid passage open).

Decrease air pressure (air regulator - ind. 11) on pump air motor (KMX 3 H2O, KMC 3 H2O

guns).

Turn on the atomizing air shut off valve (10).

Trigger the gun to dispense solvent into a grounded waste container until the solvent is clean. If

necessary, increase the fluid pump air pressure.

When clear cleaning material flows from the gun, stop the pump and depressurize the fluid

hoses.

Blow up the fluid hose with compressed air.

Reassemble the air cap and tip onto the spray gun.

 GUN CLEANING METHOD RECOMMENDED

Never immerse the gun in solvent.

Do not use tools to clean the gun on the air holes, as they scratch them and create a distorsion

of the spray pattern.

Only use soft cloth or brittle brush.

Clean the front of the gun and the fluid nozzle with the gun pointed down.

 AIR CAP CLEANING METHOD RECOMMENDED

Make sure that the fluid pressure has been released in fluid hose.

Remove the air cap ring and air cap from the spray gun.

Clean them with a soft brush and some solvent (do not leave these items immersed in solvent).

Blow up the air cap and air cap ring with compressed air.

On KMX3 H2O and KMC3 H2O guns, check the electrode wire :

the wire is bent : straighten it;

the wire is broken or damaged : replace it,

never start up a gun whose electrode wire is damaged or broken.

8. TROUBLESHOOTING CHART AND ELECTRICAL TESTS

 GUN OPERATION TROUBLESHOOTING CHART

TROUBLE PROBABLE CAUSE SOLUTION

Jerking or spitting spray.

Air is being suctioned into material

stream.

Check pump suction hose for leaks

and tighten fittings. If necessary, use

thread sealant on male thread.

Unsufficient fluid pressure Increase pump air pressure and / or

clean fluid filter.

Dirt in the fluid line. Clean fluid line, clean fluid filter.

Not enough fluid in the fluid

container.

Fill fluid container.

SAMES KREMLIN Page 15 Manual : 573.177.112

 GUN OPERATION TROUBLESHOOTING CHART (CONT'D)

No fluid output.

Tip blocked. Dirt in the fluid being

applied.

Clean air cap and tip. Use a finer fluid

filter or replace a damaged filter.

Fluid passage in gun obstructed. Clean fluid passage and check for

obstructed needle valve. If necessary

use an inline fluid filter.

Fluid filter clogged. Clean fluid filter.

Low fluid filter. Increase pump air pressure / check

fluid filter.

Fluid continuously leaking

from gun tip.

Needle tip or seat worn. Replace needle tip and seat.

Needle tip not fully seated. Replace a weak or damaged needle

spring.

Fluid leaks above the gun

trigger.

Worn cartridge. Replace cartridge assembly.

Fluid leaks through holes in

air cap.

Loose air cap Tighten air cap retaining ring; do not

overtighten.

Improper position of tip over the

needle seat (KMX3 H2O, KMC3 H2O).

Clean air cap and tip. Check that fluid

did not flow back in the air passages

O Ring on seat worn or damaged. Replace O Ring or if necessary

replace seat (assembly).

Poor atomization

Tip obstructed / Tip clogged

(KMX3 H2O - KMC3 H2O).

Clean tip or replace tip.

Low fluid pressure

(KMX3 H2O - KMC3 H2O).

Increase pump air pressure and / or

clean fluid filter.

Fluid viscosity too high Reduce viscosity adding compatible

solvent (or heating material where

appropriate).

Atomizing air pressure too low. Increase atomizing air pressure.

Fluid flow rate too high

(KMV3 H2O - KMP3 H2O).

Decrease fluid flow rate

(decrease pump air pressure).

"Orange peel" finish

Improper distance between gun and

work part.

Adjust spraying distance and work

closer.

Improper thinner of fluid being

sprayed.

Dilute fluid with solvent.

Poor atomization Increase air atomization pressure

(KMX3 H2O - KMC3 H2O).Increase

pump air pressure.Use smaller tip

size.

Fluid runs Low solids material or low viscosity.

Spray at a greater distance.

Reduce pump air pressure. Use

smaller tip size (KMX3 H2O - KMC3

H2O). Increase air atomization

pressure.

Excessive delivery in

middle of spray (non

homogeneous spraying)

Excessive fluid flow rate

(KMP3 H2O - KMV3 H2O).

Reduce fluid flow rate. Increase air

atomization pressure.

Improper tip size (KMX3 H2O). Use a smaller tip.

Improper fluid thinner. Dilute fluid with solvent or heating fluid

where appropriate.

Air holes in air cap obstructed Clean air cap thoroughly with solvent.

Blow air holes clean with compressed

air.

SAMES KREMLIN Page 16 Manual : 573.177.112

 ELECTRICAL TROUBLESHOOTING CHART

TROUBLE PROBABLE CAUSE SOLUTION

No high voltage. Check for low voltage from power

supply, check power supply manual,

troubleshooting. Check the electrical

interconnection.

Improper distance between gun and

work part.

Adjust spraying distance between 200

and 300 mm (8" to 12").

Poorly grounded parts. Check that parts, holder and

conveyors are correctly grounded.

Clean where necessary.

High exhaust velocity in booth. Reduce exhaust velocity (within

standard limit).

Excessive fluid pressure. Reduce pump air pressure.

tomizing air pressure too high

(KMP3 H2O - KMV3 H2O).

Reduce air atomization pressure.

Improper fluid viscosity. Check with supplier for proper fluid for

electrostatic spraying.

No electrostatic effect (no

wrap around)

Short circuit between the gun electrode

and the grounded handle through :

- the outside of the gun, Clean and dry the outside of the gun.

Install a new clean and dry gun cover.

- the fluid needle, Replace worn cartridge as well as

needle. Clean and dry needle pipe

- the air channel, Replace tip and seat O Rings. Supply

gun with dry compressed air.

- the fluid hose. Be certain that there is an insulating

specific hose.

Operator receives mild

shocks.

Operator not properly grounded or in

contact with a non-grounded object.

Be certain that floor is properly

grounded. Wear shoes with

conductive soles and wear personal

grounding strap. Be sure the operator

is in contact with metallic parts on the

gunhandle. If wearing gloves they

must be conductive or modified (as

explained chapters 2 and 6).

Be sure that the operator is not in

contact with any metallic items which

could build up electrical charge.

Check cartridge tightness.

Operator receives mild

shocks when touching the

work part.

Gun and work part not properly

grounded.

Check the parts, hook and conveyor

systems are properly grounded. Clean

holders and conveyor systems, scape

if necessary.

 ELECTRICAL TEST

The following electrical test must only be carried out by qualified electricians; these tests must

not be carried out when the electrostatic coating system is working.

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Sames electrostatic gun KM.3 H2O Manual de utilizare

Marca: Sames

Model: electrostatic gun KM.3 H2O

Categorie: Pulverizator de vopsea

Tip: Manual de utilizare

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Sames electrostatic gun KM.3 H2O Manual de utilizare

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