Eaton CEAG DualGuard-S Mounting And Operating Instructions

CEAG DualGuard-S

Mounting- and Operating Instruction

CEAG DualGuard-S

Targed Group: Qualiﬁed electricains acc. EN 50110-1 and

Electrical instucted persons

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Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

Content

1 Important Notes .................................................................4

1.1 Symbol Key ................................................................4

1.2 Information on the Operating Manual .......................4

1.3 Applicable Documents ...............................................4

1.4 Liability and Warranty .................................................4

1.5 Copyright ....................................................................4

1.6 Spare Parts .................................................................4

1.7 Disposal .....................................................................4

1.8 Safety .........................................................................5

1.9 Intended Use .............................................................5

1.10 Contents of the Operating Manual ..........................5

1.11 Modifying and Retrofitting the Equipment ...............5

1.12 Responsibility of the operator ..................................5

1.13 Occupational Safety ................................................6

1.14 Personal Protective Equipment ................................6

2 Transportation, Packaging and Storage of Batterys .......6

2.1 Safety Notes ............................................................. 6

2.2 Transport over land, enclosed lead battery blocks .....6

2.3 Transportation of enclosed lead Batterys by sea .......6

2.4 Transportation of enclosed lead Batterys by air .........6

2.5 Abbreviations .............................................................6

2.6 Transport Inspection ..................................................7

2.7 Packaging .................................................................7

2.8 Requirements and Prep .............................................7

2.9 Storage Conditions ....................................................7

2.10 Storage.....................................................................7

2.11 Storage Time ............................................................7

3 Set up and Installation

.......................................................8

3.1 Battery rooms, ventilation and

general requirements ................................................8

3.2 Temperature ...............................................................8

3.3 Room dimensions and floor condition ......................9

3.5 Ventilation requirements ............................................9

4 Preparations for battery installation

............................... 10

4.1 Mounting Battery Blocks and

Battery Block Sensors

.............................................10

4.2 Battery sets in parallel installations .........................10

4.3 Mounting positions for AGM blocks .......................11

4.4 Operation .................................................................11

4.5 Maintenance ............................................................11

4.6 General and controls ...............................................11

4.7 Störungen ................................................................12

4.8 Spare parts ..............................................................12

4.9 Ordering Spare Parts ...............................................12

5 Transport, Packaging and Storage ...................................12

5.1 Transport inspection .................................................12

5.2 Packing ....................................................................12

5.3 Storage ....................................................................13

Content

6 Assembly and installation of the DualGuard-S .............13

7 Installation example DualGuard-S .................................19

8 Block Diagram DualGuard-S ............................................20

9 Commissioning and further work ..................................21

10 Luminaire addressing

.....................................................21

11 Checking the wiring

.......................................................21

12 Voltage measurements ..................................................21

13 Insulation measurement

................................................21

14 Check the fuses of the mains or

battery power supply. ...................................................22

15 Switching on the system ..............................................23

16 Device Conﬁguration

......................................................23

16.1. Table Usergroup .....................................................26

16.2. Table Datendownload via

PC Software and USB Stick ..................................30

16.3. Table Conﬁgure basic settings

(login = untrained specialist) .................................30

16.4. Table Circuit Setup

(Login = Uninstructed specialist) ...........................33

16.5. Table conﬁgure Luminaire setup

(Login = Uninstructed specialist) ...........................35

16.6. Table conﬁgure IO/3PM-IO/TLS Setup

(Login = Uninstructed specialist) ...........................36

16.7. Table conﬁgure ACU settings (Login = Expert) ......37

16.8. Table Conﬁgure PSU Settings (Login = Expert) .....39

16.9. Table Set Up Web Server (Login Expert) ................40

16.10. Table GLT Settings

conﬁguration (Login = Expert) .............................42

16.11. Table create user groups (Login Expert) ...............43

16.12. Table functional test (Login Operator) .................44

16.13. Table troubleshooting (Login Operator) ...............45

17 General product description DualGuard-S ..................48

18 Overview of assemblies

................................................50

19 HMI Color Touch Screen 4,3“ and 7“

.............................50

19.1. Table Recommendation

Programming and conﬁguration options ................51

20 ACU DG Modul

...............................................................52

21 PSU Module

....................................................................58

22 AC Module

.......................................................................59

23 BCM.1 Module

................................................................60

24 CM.1 1,7 A Lademodule

................................................63

25 CM 3,4 A Lademodule

....................................................63

26 Circuit change over module SKU.1.1 CG-S 4x1,5A .....64

27 Circuit change over module SKU.1.1 CG-S 2x3A .........65

28 Circuit change over module SKU.1.1 CG-S 1x6A .........66

29 Circuit change over module SOU CG-S 2x4 A ..............67

30 CG IV.1 Relay Module .....................................................68

31 CG V.1 Relay Module ......................................................69

32 F3-Remote Control AP and UP ......................................70

Content

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Content

33 3-PM Module ...................................................................71

34 3-PM-IO Module ..............................................................72

35 3-PM-IO-INV Module ......................................................73

36 DualGuard-S 28 ...............................................................76

37 DualGuard-S 20 ...............................................................78

38 Connection distributor Mains ........................................80

39 Connection distributor Battery ......................................81

40 DualGuard-S LAD 100 .....................................................82

41 DualGuard-S 12C ............................................................96

42 DualGuard-S 12C6 ........................................................102

43 DualGuard-S 20C6 ........................................................104

44 DualGuard-S 12C4 ........................................................ 110

45 DualGuard-S 4C3 ..........................................................114

46 DualGuard-S US38 .......................................................118

47 DualGuard-S US30 .......................................................120

48 DualGuard-S US 23 ......................................................122

49 DualGuard-S US 15 ......................................................124

50 DualGuard-S US 7 ........................................................126

51 DualGuard-S US SOU2 ................................................128

52 DualGuard-S US SOU1 ................................................129

53 DualGuard-S ESF30 US 15P .........................................130

54 DualGuard-S ESF30 US 30P

.........................................131

55 DualGuard-S ESF30 US SOU5 .....................................132

56 DualGuard-S ESF30 US SOU3

.....................................133

57 DualGuard-S ESF30 US SOU2

.....................................134

58 DualGuard-S ESF30 US SOU1

.....................................135

59 Eaton CCOE Cybersecurity Recommendations

.........136

Appendix A: Overview of pin assignments

.....................139

Appendix B: Overview of pin assignments

.....................140

Appendix D: Position plans of the luminaires

.................141

Appendix E: Installation examples

Monitoring Modules ....................................142

Appendix F: Test and inspection protocol for

emergency lighting systems

.......................143

General Safety instructions - Batterys

.............................144

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Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

1 Important Notes

1.4 Liability and Warranty

All the information and instructions in this operating manual

were drawn up in accordance with the valid provisions, the

latest state of technology and based on our many years

knowledge and experience.

The operating manual must be kept in direct proximity to

the central battery system, where it must be accessible to

anyone who works on or with the system.

The operating instructions should be read through carefully

prior to performing any work on or with the equipment!

CEAG Notlichtsysteme GmbH accepts no liability and/or

warranty for any defects that could occur in connection with

the delivery and installation of CEAG emergency lighting

systems and lights by virtue of other norms and regulations

that are prescribed in all-in-one packages in connection with

CEAG products. In addition please observe all laws, norms

and guidelines of the country in which the equipment is Atng

set up and operated.

CEAG accepts no liability or warranty for damage or conse-

quential damage caused by

• improper use,

• non-compliance with the regulations and safeguards for

the safe operation of the equipment,

• non-authorized modiﬁcations or modiﬁcations carried out

by non-specialists to the connections and settings of the

equipment or to programming,

• the operation of unauthorized or unsuitable devices or

groups of devices with the DualGuard-S system.

1.5 Copyright

All material information, texts, drawings, pictures and other

illustrations are protected in accordance with copyright law.

1.6 Spare Parts

Only use the manufacturer‘s original spare parts.

ATTENTION!

Incorrect or faulty spare parts can result in damage, malfunc-

tions, or a complete failure of the equipment. In the event of

the use of unauthorized replacement parts, all guarantee, ser-

vice, compensation and liability claims become null and void.

1.7 Disposal

Packaging materials are not waste material but valuable

assets that can be re-used or recycled.

CEAG has been awarded the recycling certiﬁcate issued by

INTERSEROH GmbH. The contract number is 85405. This

guarantees that all registered packaging material is reused

and all the requirements of the Packaging Ordinance are

fulﬁlled

1 Important Notes

1.1 Symbol Key

Important technical safety information in these operating in-

structions is indicated by symbols. It is imperative that these

safety instructions are adhered to. WARNING! DANGER!

RISK OF INJURY OR DEATH!

ATTENTION! DAMAGE TO

PROPERTY!

This symbol indicates instructions which, if not observed,

may result in damage to health, injury, permanent bodily

injury or death

ACHTUNG! SACHSCHADEN!

This symbol indicates instructions which, if not observed,

can lead to material damage or even a total breakdown of

the system.

NOTE!

This symbol denotes tips and information on practices or how

to handle the described appliances and plant components

that are important for smooth operations.

1.2 Information on the Operating Manual

This operating manual describes how to handle the device

safely and correctly. The safety instructions and information

provided as well as local accident prevention regulations ap-

plicable to the area of operation and general safety measures

must be observed.

Please read the operating manual in full, in particular the

chapter on safety and the relevant safety instructions, before

beginning any work on the equipment.

The illustrations and circuit diagrams in this manual are in

part solely for the purpose of providing visuals for the matters

described in the documents. Whenever:

• exact measurements or

• precise illustrations and circuit diagrams tailored to the

speciﬁcs of the location are required,,

the illustrations and plans that have been specially drawn up

for the lighting installation must be followed exactly.

1.3 Applicable Documents

Components from other manufacturers are incorporated into

the equipment (e.g. Batterys). These additional components

are subject to the manufacturer‘s risk assessments. Com-

pliance of these constructions with current European and

national regulations has been certiﬁed by the manufacturers

of these components.

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Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

1 Important Notes

INTERSEROH collection points are obliged

to dispose of CEAG packaging free of char-

ge.

Batterys and electrical components contain

materials that can result in injury to health

and to damage to the environment if they

are not disposed of properly. Please observe

national guidelines and regulations for the disposal of used

Batterys and electronic components!

1.8 Safety

At the time of its development and production, the device

was manufactured in accordance with the recognized rules

of engineering and is deemed to be operationally safe.

The device may prove hazardous, however, if used by per-

sonnel who have not been properly trained or if used in an

improper or inappropriate manner.

WARNING!

When planning to use lighting equipment with a DualGuard-S

system, ﬁrst examine whether the electrical equipment in the

area intended for use is adequate. Special conditions (e.g.

potentially explosive atmospheres or areas with aggressive

atmospheres) require special facilities and installations.

Only use the equipment and associated component parts if

free of technical defects, taking into account:

• the safety and hazard information in the assembly and

operating instructions,

• the established operating and safety instructions for the

operator of the equipment,

• the installation and operating data provided in “3 Technical

Data” and the CEAG catalog “Emergency lighting and emer-

gency lighting systems”.

Malfunctions which could impair the function or safety of the

system must be reported immediately to the responsible

departments of the plant management and eliminated.

1.9 Intended Use

The DualGuard-S central battery system serves solely to

provide power, and to monitor and control the emergency

lighting system. Operations are steered by a program. Para-

meterization is carried out exclusively by specialist personnel

with specialized knowledge of the technical principles for the

assembly and operation of a lighting system.

Only use lighting that is either manufactured by CEAG or

which meets the standards and technical speciﬁcations

for emergency lighting. You can download the information

needed to assess conformity from our website.

Operational safety is guaranteed only if the systems are used

for the purpose intended.

DualGuard-S devices meet the requirements of EN62034,

“Automated testing systems for battery-operated safety

lighting,” and are classiﬁed as Typee PERC.

ATTENTION!

Any use that exceeds the purpose for which the equipment

was intended and/or any other Typee of use of the equipment

that differs from such purpose is prohibited and is deemed

improper use..

1.10 Contents of the Operating Manual

Any person charged with carrying out work on or with of the

system, the operating manual must be read before Start of

work on the battery read and understood have. This shall

also apply if the person concerned has been example has

already worked on similar batteries or has been trained by

the manufacturer.

Changes and conversions to the system

In order to avoid hazards and to secure the optimal perfor-

mance may be achieved at the central battery system no

changes, extensions or conversions have been carried out

which have not been expressly approved by the manufactu-

rer. have been approved.

Any costs incurred in connection with extensions, conversi-

ons, or repairs Work that is not described in these instructions

are specially trained technical and service personnel (of the

manufacturer CEAG or of sales and distribution authorised

by CEAG). service companies) reserved!

1.11 Modifying and Retrofitting the

Equipment

In order to avoid hazards and to ensure the best possible

performance, no modiﬁcations, retroﬁts and add-ons are

permitted to the central battery equipment except where

expressly approved by the manufacturer.

Work involving upgrades, modiﬁcations or maintenance that

is not described in this manual must be performed by trained

specialized service personnel

(from the manufacturer CEAG or sales and service ﬁrms

authorized by CEAG)!

1.12 Responsibility of the operator

Only authorized and trained electricians may work on and

with the device. The personnel must have been instructed

on any hazards that may occur.

Qualiﬁed personnel are deﬁned as persons who are able to

assess the work assigned to them and recognize possible

hazards due to their specialist training, knowledge and ex-

perience as well as knowledge of the relevant regulations.

If the personnel do not have the necessary knowledge,

they must:

• the personnel have been properly and professionally in-

structed,

• Tasks and activities must be precisely deﬁned and under-

stood,

• the activities are carried out under the supervision and

control of competent personnel.

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Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

2 Transportation, Packaging and Storage of Batterys

The following safety instructions must therefore always be

observed:

• Never lift loads over persons.

• Always move the device with extreme care and attention.

• Only use lifting tackle and hoisting equipment with sufﬁci-

ent load-bearing capacity.

2.2 Transport over land, enclosed lead bat-

tery blocks

When transported over land, enclosed lead battery blocks

must be in an upright position. Ander the regulations on the

transportation of hazardous goods over roadways (ADR) and

regulations on the transport of hazardous goods by rail (RID),

Batterys that show no signs of damage are not transported as

hazardous goods. They must be secured against short-circuit,

sliding, falling over and damage. Blocks may be stacked in an

appropriate manner, secured to pallets (ADR or RID, Special

Regulation 598). Pallets may not be stackedBlocks with

reservoirs that are leaking or damaged must be packaged

and transported as Class 8 hazardous goods, UN No. 2794.

2.3 Transportation of enclosed lead Batterys

by sea

The following series are not hazardous goods per IMZB, since

they meet IATA Clause A 67:

• Sonnenschein A 400

• Marathon

• Sprinter

2.4 Transportation of enclosed lead Batterys

by air

The following series are not hazardous goods per IATA

Clause A67:

• Sonnenschein A 400

• Marathon

• Sprinter

2.5 Abbreviations

ADR: The European Agreement on the International Transpor-

tation of Dangerous Goods by Road (covering most of Europe)

RID: Regulations concerning the International Transportation

of Dangerous Goods by Rail (covering most of Europe, parts

of North Africa and the Middle East)

IMDG: The International Maritime Dangerous Goods Code

IATA: The International Air Transportation Association (world-

wide)

ICAO: Civil Aviation Organization’s Technical Instructions for

the Safe Transport of Dangerous Goods b

1.13 Occupational Safety

By following the safety information and instructions provided

in this operating manual, injury to persons and damage to ma-

terials can be avoided during work on and with the equipment.

However, the following organizational measures must be

recorded in writing and complied with:

• Informational and reporting requirements (start, duration,

end of the work)

• Safety measures while carrying out the work, (e.g. replace-

ment lighting, deactivation of power supply and secure

against re-start (e.g. removal of fuses, actuator, notice

signs)

• Protective and safety devices for the personnel working

on the equipment

• Protective and safety equipment against hazards posed by

nearby equipment (e.g. safety screen, barriers, securing of

trafﬁc routes)

When working on the system, the ESD protection must be

observed!

The working and safety regulations result from these assem-

bly and operating instructions as well as from the following

• the organisational measures of the plant management

(e.g. see above)

• and from the general and technical guidelines and regula-

tions for accident prevention.

1.14 Personal Protective Equipment

When working on and with the equipment the following

must be worn:

• Protective clothing

• Close ﬁtting work clothing (low resistance to tearing, narrow

sleeves, no rings or other jewelry, etc.).

• Safety shoes

• Electrostatically conductive shoes that comply with Stan-

dard EN 345 that protect against any heavy falling objects.

2 Transportation, Packaging and Storage of

Batterys

2.1 Safety Notes

WARNING! RISK OF INJURY!

Risk of injury from falling parts during transport or during

loading and unloading.

ATTENTION! PHYSICAL DAMAGE!

The battery can be damaged or destroyed by improper

transportation.

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Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

2.7 Packaging

2.6 Transport Inspection

Immediately check the delivery upon receipt for complete-

ness and any transport damage.

In the event of clearly identiﬁable external transport damage,

do not accept delivery or only accept it with reservations.

2.7 Packaging

If no take-back agreement for packaging has been conclu-

ded, separate the materials according to Typee and size and

forward them for use or for recycling.

ATTENTION!

Always dispose of the packaging material in an environ-

mentally safe manner and in accordance with valid local

waste disposal regulations. Where appropriate, contract the

services of a recycling company.

The components included in the delivery can be identiﬁed eit-

her by number and Typee or on the basis of a battery drawing.

Do not stack pallets on top of one another.

Always observe the handling instructions on the packaging!

For products labeled “fragile” all measures should be taken

to prevent damage during transport.

2.8 Requirements and Prep

• Prevent or remove soiling on surfaces, dust, etc.

• The storage area should comply with

the following requirements:

• Protect blocks against effects from wea-

ther, dampness or ﬂooding.

• Protect blocks against direct or indirect sunlight.

• Storage rooms for Batterys should be

kept clean, dry and frost free.

• Batterys must be protected against short-circuit

by metal objects or conductive contaminants.

• Batterys must be protected from falling ob-

jects, against falling and tipping over.

2.9 Storage Conditions

Temperatures affect the self-discharge rate. D Storage on pal-

lets packaged with plastic foil is generally allowed. However,

this is not recommended if the room is subject to large tem-

perature ﬂuctuations or if high relative humidity beneath the

foil results in condensation. Over time the condensation can

produce a white ﬁlm on the lead poles (hydration) resulting

in a high rate of self-discharge produced by leakage current.

The stacking of pallets or devices is not permitted. Avoid

storing unpackaged blocks on surfaces with sharp edges. It

is recommended that the same Typee of storage conditions

be provided for separate batches, pallets or rooms.

2.10 Storage

Prior to assembly, store packaged items unopened and

according to labeling on the exterior.

Only store packages ander the following conditions:

• Never store out-of-doors

• Always store in a dry, dust-free place

It is in the interest of the user that storage time be kept as

short as possible.

2.11 Storage Time

Maximum storage time is 12 months at a temperature of

20°C.

Higher Temperatures result in higher rates of self-discharge

and shorten the intervals

between re-charging.

Fig. 1: Sprinter – Residual Capacity in % of C10 versus storage

time at different temperatures

Fig. 2: Marathon – Residual Capacity in % of C10 versus

storage time at different temperatures

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Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

Positioning and installation

Measures during Storage

Appropriate storage, based on the FIFO (“ﬁrst-in, ﬁrst out”)

method avoids excess storage time.

If the blocks need cleaning, do not use a cleaning agent

and instead use cotton cloths soaked in water without any

additives.

For longer periods of storage it is recommended that open-

circuit voltage be inspected at the following intervals

• Storage at 20°C: after 6 months, then every 3 months.

• Storage at 30°C: after 4 months, then every 2 months.

Recharging is necessary if open-circuit voltage is < 2.11 V/Z

Continuous charging *) is considered a possibility if the

measured open-circuit voltage is < 2.11 volts per cell.

*) Continuous charging means maintenance charging at low

rates, approximately equal to self-discharge and sufﬁcient

to keep the battery fully charged. It can be carried out either

by IU charging (normal trickle charge mode) or I charging

(constant current) with limited current.

Continuous charging during storage

Depending on the charger, the charging time must be ex-

tended by 24 stands for each 0.04 V below the maximum

voltage. The minimum voltage is the lowest limit.

At temperatures < 15 °C a charging time of 20 stands is

recommended.

Positioning and installation

Constant voltage charge (IU charge)

Tempera-

ture

Max.

Voltage per

cell

Min.

Voltage per

cell

Max. cur-

rent

Charging

time at

max. vol-

tage

20 °C 2,38 V 2,27 V 0,2 C10 24 h

25 °C 2,35 V 2,25 V 0,2 C10 24 h

30 °C 2,32 V 2,22 V 0,2 C10 24 h

Tab. 1: Values for constant voltage charge (valid for Marathon L)

Tempera-

ture

Max.

Voltage per

cell

Min.

Voltage per

cell

Max. cur-

rent

Charging

time at

max. vol-

tage

20 °C 2,40 V 2,29 V 0,2 C10 24 h

25 °C 2,37 V 2,27 V 0,2 C10 24 h

30 °C 2,35 V 2,25 V 0,2 C10 24 h

Tab. 2: Values for constant voltage charge (valid for Sprinter)

3 Set up and Installation

SAFETY NOTICE WARNING!

RISK OF INJURY!

Improper installation and installation can lead to serious per-

sonal injury and/or damage to property. This work may there-

fore only be carried out by authorized, instructed personnel

familiar with the operation of the device and in compliance

with all safety regulations.

• Ensure sufﬁcient freedom of movement.

• Ensure order and cleanliness at the workplace. Loose or

loose components and tools are sources of accidents!

3.1 Battery rooms, ventilation and general

requirements

General: This is only a guideline and contains excerpts from

national and international standards. See DIN EN 50272-2

for more detailed information. Please also follow the user

instructions and installation guide.

3.2 Temperature

• AGM Batterys are designed to operate in the -15°C and

+55°C temperature ranges..

• The battery room temperature should be between +10 °C

and +30 °C. The battery should be operated in a tempera-

ture range of -15 °C and +55 °C.

• The optimum temperature is the nominal temperature of

20 °C.

• Higher temperatures reduce the design Above 40 °C there

is a risk of the „thermal runaway effect“.

Lower temperatures reduce available capacity and extend

recharge time.

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Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

3 Set up and Installation

• Below approx. -8 °C there is a risk of freezing, but this de-

pends on the state of charge. Nevertheless, it is possible

to operate the Batterys at low temperatures ander certain

conditions.

• Battery temperature affects available capacity.

• The temperature difference between blocks in a battery

string must not exceed 5 °C (5 Kelvin).

3.3 Room dimensions and floor condition

The ﬂoor of the battery rooms should be level and suitable

for carrying the weight of the battery.

From DIN EN 50272-2: The ﬂoor area where a person is within

arm‘s reach of the battery must be conductive enough to

prevent electrostatic charging. The leakage resistance to an

earthed point, measured according to IEC 61340-4-1, must

be less than 10 MOhm.

On the other hand, the ﬂoor must be sufﬁciently insulated

for the safety of persons. Therefore, the resistance of the

ﬂoor to leakage from an earthed point, measured according

to IEC 61340-4-1, must be:

• at nominal battery voltage 500 V: 50 kOhm R 10 MOhm and

• for battery voltage > 500 V: 100 kOhm R 10 MOhm.

Note 1: In order for the ﬁrst part of the requirement to take

effect, maintenance personnel must wear electrostatically

conductive shoes near the battery. The footwear must comply

with EN 345.

Note 2: Arm range: 1,25 m distance (For deﬁnition of arm

range see HD 384.4.41.)...“.

Ventilation inlets and outlets: The arrangement for circulation

should be as shown below

3.4 Ventilation

To avoid explosions, battery rooms must be ventilated in

accordance with DIN EN 50272-2 to dilute gas (hydrogen and

oxygen) which is released during charging and discharging.

The electrical installation does not have to be EX-protected

for this.

It must be designed for humid room conditions.

Never install the battery hermetically sealed.

Spark-forming parts must have a safety distance from the cell

or block openings (valves with sealed Batterys) in accordance

with DIN EN 50272-2.

Heating elements with open ﬂames or glowing surfaces are

prohibited. The temperature of heating elements must not

exceed 300°C.

3.5 Ventilation requirements

Ventilation and exhaust of electrical operating rooms

Dimensioning of ventilation according to DIN EN 50272-2

(The well-known DIN VDE 0510 Part 2 has been invalid since

01.04.2003.)

The air volume ﬂow required to ventilate a battery room

or battery container must be calculated according to the

following equation:

Q = 0.05 x n x Igas x CN x 10-3 [m3/h]

Q = the required air volume ﬂow, in m3/h

0.05 = ﬁxed factor

n = number of cells

Igas = the current which causes the gas development in mA

per Ah corresponds to 8 mA per Ah at high charge for sealed

lead acid Batterys.

CN = nominal capacity C10 at 20 °C for lead Batterys

Calculation example for the required air volume ﬂow of a

DualGuard-S with 155.6 Ah lead battery sealed:

Q = 0.05 x n x Igas x CN x 10-3

Q = 0.05 x 108 x 8 x 155.6 x 10-3 m3/h

Q = 6.72 m3/h

To ensure this air volume ﬂow of 6.72 m3/h, the supply

and return air openings in the battery rooms must have the

following minimum cross-sections in accordance with DIN

EN 50272-2.

Ventilation cross-sections of the supply and return air ope-

nings:

A - 28 x Q

A - 28 x 6.72 m3/h

A - 188,21 cm2

The required ventilation openings in the F90 walls are to

be secured in terms of building protection, e.g. by: F90 ﬁre

dampers.

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Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

4 Preparations for battery installation

As can be seen from the calculation, no complex technical

ventilation (e.g. explosion-proof fan) is required even when

using the largest battery.

Furthermore, due to the low-maintenance, leak-proof lead

Batterys used, no special constructional requirements such

as electrolyte-resistant ﬂoor or ﬂoor covering (tiles, door sill)

etc. have to be met.

Sealed lead-acid Batterys can always be operated in any

position (except head position).

Determination of the aeration and ventilation of electrical

operating rooms in accordance with DIN EN 50272-2 (Cal-

culated for heavy charge!):

Batterykapazität in Ah

C10 At 1,8 V/Z and +20°C

5.5 8.5 14.0 23.3 32.0 39.8 50.4 53.7 66.2 85.7 89.4 106.0 118.0 143.1 155.6 178.8 195.4 245.0 268.2 308.0 357.6

Air volume ﬂow req. for the

ventilation of the place of

installation [m

3

/h]

0.24 0.37 0.60 1.01 1.38 1.72 2.18 2.32 2.86 3.70 3.86 4.58 5.10 6.18 6.72 7.72 8.44 10.58 11.59 13.31 15.45

Vent cross-section

of the air inlets and

outlets of the place of

installation [cm

2

]

6.65 10.28 16.93 28.18 38.71 48.14 60.96 64.96 80.08 103.66 108.14 128.22 142.73 173.09 188.21 216.28 236.36 296.35 324.41 372.56 432.55

4 Preparations for battery installation

Check all blocks by measuring the open-circuit voltage.

6 Volt block: U ž 6.33 V

12 volt block: U ž 12.66 V

• When measuring the open-circuit voltage, the correct

polarity (possible incorrect installation) must be observed

at the same time.

• If drawings were supplied by CEAG Notlichtsysteme

GmbH, these must be observed during installation.

• The frames must be horizontally aligned and load-bearing.

For rack mounting from 4 levels and 2 rows or 5 levels

and 3 rows, the rack should also be ﬁrmly anchored in the

battery room.

• Racks and cabinets should provide adequate ventilation

above and below to allow sufﬁcient dissipation of the

heat generated by Batterys and their charging system.

The distance between cells or blocks should be 10 mm,

but at least 5 mm.

4.1 Mounting Battery Blocks and Battery

Block Sensors

Insulated tools must be used for the assembly work. Wear

rubber gloves, goggles and protective clothing (incl. safety

shoes). Remove metal objects such as watches or jewellery.

Mount the supplied battery block sensors Typee BBS, pole

covers for insulation of the battery poles with the battery

connectors. Tighten the battery connector with an insula-

ted torque wrench. The following torques apply to screw

connections:

• G-M5 ﬂat terminal: 5 ± 1 Nm

• M6 threaded bolt: 6 ± 1 Nm

• M6 threaded hole: 11 ± 1 Nm

• M8 threaded bolt: 8 ± 1 Nm

• M8 threaded hole: 20 ± 1 Nm

• M12 threaded bolt: 25 ± 1 Nm

• Inch 10-32x0.425: 6 ± 1 Nm

After completion of the installation work, thinly coat the

connection surfaces with the supplied pole grease.

This measure prevents corrosion, but is not absolutely

necessary.

Check total battery voltage. It should correspond to the

number of blocks connected in series.

The open-circuit voltage of individual cells should not vary

more than 0.02V between them. The following maximum

deviations are permitted for block Batterys:

• 6 V - Blocks: 0.04 V

• 12 V - Blocks: 0.05 V

Mount the supplied terminal covers to insulate the battery

terminals.

4.2 Battery sets in parallel installations

Conditions and characteristics for 2 to 4 strings in parallel:

To connect the battery strings in parallel, the battery connec-

tion distributor Typee BAE with integrated current shunt per

string must be used for battery string monitoring.

• The cable connectors for the positive and negative poles

of each string must have the same length.

• The minimum cable cross section for the end connectors

of a string is 25 mm

2

per 100 Ah string capacity.

• The end connector cables must end on a copper bar with at

least 100 mm

2

per 100 Ah line capacity and at the smallest

possible distance.

• Each string has a fuse.

11

Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

4 Preparations for battery installation

• The strings must have the same number of cells and

temperature.

Ander these conditions a parallel connection of up to 4

strings is possible. The discharge data refer to the end poles

of each string.

The lead battery Typee can also vary as long as the required

charging voltage (V/cell) per string is fulﬁlled.

First pre-assemble each string individually. Make sure that

the strings have approximately the same charge state, i.e.

similar open-circuit voltages. Only then should the strings

be connected in parallel.

4.3 Mounting positions for AGM blocks

The following ﬁgures show possible installation positions for

sealed AGM blocks

4.4 Operation

SAFETY INSTRUCTIONS WARNING!

RISK OF INJURY!

Improper installation can lead to serious personal injury and/

or damage to property. The battery may only be operated by

authorized and instructed personnel familiar with the operati-

on of the device and in compliance with all safety regulations.

Before starting work:

• Before starting work, check the battery for completeness

and technically perfect condition.

• Ensure sufﬁcient freedom of movement. ATTENTION!

Please do not stick over the battery valve covers when stik-

king on the battery block sensors or battery block numbering!

During operation:

• In case of malfunctions, ﬁrst switch off the battery and

then secure it against Atng switched on again.

Always wear the battery when working on and with it:

• Safety shoes for protection against heavy falling parts and

slipping on non-slip surfaces.

4.5 Maintenance

SAFETY INSTRUCTIONS WARNING!

RISK OF INJURY!

Improper maintenance work can lead to serious personal

injury and/or damage to property. This work may only be

carried out by authorized and instructed personnel familiar

with the operation of the battery and in compliance with all

safety regulations.

MAINTENANCE ATTENTION!

Never use synthetic cloths or sponges to clean the blocks,

only water (damp cloths) without additives

4.6 General and controls

Regular checks and maintenance are necessary in relation to:

1. the speciﬁed charging voltages and currents,

2. the unloading conditions,

3. the temperature distributions,

4. the storage conditions,

5. the cleanliness of the battery and equipment,

6. and other conditions affecting the safety and service life of

the battery (e.g. ventilation of the battery compartment).

Sealed lead-acid Batterys do not require reﬁlling with water.

That is why they have been described as „maintenance-

free“. They are sealed by overpressure valves which cannot

be opened without destruction. This is the reason for the

deﬁnition of Valve-Regulated Lead-Acid Batterys.

Sealed batteries require the following checks:

Keep the battery clean to avoid leakage currents. Plastic parts

of the battery, especially the vessels, must be cleaned with

clear water without additives.

Measure and record at least every 6 months:

• Battery voltage

• Voltage of individual cells/blocks (approx. 20%)

• Surface temperature of individual blocks

• battery temperature

The optional battery monitoring system meets these

requirements automatically. See separate instruction

manual for battery block monitoring.

not OK

12

Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

5 Transport, Packaging and Storage

Annual visual inspections:

• Screw connections (check unsecured screw connections

for tight ﬁt)

• Battery installation and accommodation

• ventilation

If block voltages are outside the speciﬁed range or if the

surface temperatures of different blocks differ by more than

5 K, customer service should be requested.

in operation since 6-V-blocks 12-V-blocks

6.81 V 13.62 V

< 6 month 6.60 - 7.19 V 13.33 - 14.16 V

> 6 month 6.64 - 7.16 V 13.38 - 14.11 V

Tab. 7: Permissible range of ﬂoat charge voltages

4.7 Störungen

Verhalten At Störungen

Hierzu ﬁnden Sie in der Montage- and Betriebsanleitung

ZentralBatterysystem entsprechende Angaben.

4.8 Spare parts

Only use original spare parts from the manufacturer.

ATTENTION!

Wrong or faulty spare parts from other manufacturers can

cause serious damage to the battery. Ensure the same char-

ging state when changing the battery blocs.

RECOMMENDATION:

not more than 25% of the battery packs of a battery set

should be replaced. Therefore with 18 packs not more than

5 packs should be replaced.

When 50% of the expected service life is exceeded and

single battery packs fail, the complete set should be replaced

4.9 Ordering Spare Parts

Please state the following when ordering spare parts:

• order number

• rated capacity

• Typee

In case of complaints you need a RMA - number from us. For

further information see www.ceag.de!

5 Transport, Packaging and Storage

SAFETY NOTES!

WARNING! RISK OF INJURY! There is a risk of injury when

transporting or loading due to falling parts.

ATTENTION! DAMAGE TO PROPERTY!

Batterys will be destroyed or damaged by improper transport.

The following safety instructions must therefore always be

observed:

• Never lift loads over persons.

• Always move the device with the greatest care and caution.

• Only use suitable slings and hoists with sufﬁcient load-

bearing capacity.

• Always transport and store the DualGuard-S system upright

(markings and tilt indicator on the packaging).

• Avoid ingress of dust and moisture during transport.

• Ensure that all transport routes are clear (sufﬁcient width

and clear height for all transport movements). Sufﬁcient

space is available for people to move aroand if loads tilt or

slip. Have sufﬁcient load-bearing capacity (for load, pak-

kaging and means of transport). The means of transport

used cannot be overstrained with regard to gradients and

the nature of the subsoil.

• Only use means of transport (e.g. lift trucks, forklift trucks,

etc.), slings (traverses, chains, ropes, etc.) and securing

devices (wedges, squared lumber, guide, tensioning, se-

curing ropes, etc.) in perfect technical condition and with

sufﬁcient load-bearing capacity.

• Observe all instructions regarding transport conditions,

transport position, attachment points on the transport

packaging or on the device / switch cabinet.

For the execution of transport work, use only personnel who

are familiar with the usual methods and signals and are able

to carry out the transport work professionally, safely and in

accordance with the risks involved.

5.1 Transport inspection

Check delivery immediately upon receipt for completeness

and transport damage. In case of externally recognizable

transport damage, do not accept the delivery or accept it

only ander reservation.

5.2 Packing

If no return agreement has been made for the packaging,

separate materials by Typee and size and return them for

further use or recycling.

13

Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

6 Assembly and installation of the DualGuard-S

CAUTION!!

Always dispose of packaging materials in an environmentally

friendly manner and in accordance with the applicable local

disposal regulations. If necessary, commission a recycling

company.

Observe the handling instructions on the packaging!

5.3 Storage

Packages must be closed until assembly and stored in

accordance with the installation and storage markings on

the outside.

Packages should only be stored ander the following condi-

tions:

• Do not store outdoors

• Dry and dust-free storage

• The storage location should be clean and tidy.

• The storage time should be as short as possible in the

interest of the user (FIFO method).

• The stacking of pallets or equipment is not permitted.

6 Assembly and installation of the DualGu-

ard-S

WARNING! DANGER OF INJURY!

Improper installation and installation can lead to serious per-

sonal injury and/or damage to property. This work may there-

fore only be carried out by authorised, instructed personnel

familiar with the operation of the device and in compliance

with all safety regulations.

• Ensure sufﬁcient freedom of movement.

• Pay attention to cleanliness and order at the workplace. Loo-

se or loose components and tools are sources of accidents!

• Ensure sufﬁcient cooling of the system

• Observe ambient conditions in accordance with protec-

tion Typee and class (with regard to protection against

contact with live parts and ingress of dust, foreign bodies

or moisture).

• The cable length in a lighting circuit up to the last luminaire

in the circuit must not exceed the permissible cable length.

Special requirements for distributors with functional

integrity Typee DualGuard-S ESF... :

The enclosures must be adapted to the masonry in such a

way that the enclosures are horizontal. The masonry must

be designed to withstand ﬁre for at least 30 minutes. The

ﬁre resistance period of the masonry must not be affected

by the installation.

The systems illustrated in these installation and operating

instructions may differ in their modular conﬁguration when

delivered. Special features of customer-speciﬁc designs are

described in the project documents to be ordered separately.

WARNING!

Work on the general supply network and the laying of load,

signal and control lines as well as the connection of the

battery power supply may only be carried out by qualiﬁed

electricians with special knowledge of the legal and technical

principles for the installation and operation of emergency

lighting systems. This also applies to the initial commissioning

or re-commissioning of the emergency lighting system or the

DualGuard-S system.

Take all necessary measures for occupational safety!

In addition to compliance with general technical standards

and procedures, this includes, in particular, compliance with

all special notes and instructions.

NOTE!

All connecting cables may only be laid in accordance with

the relevant electrical engineering directives and standards

(e.g. DIN VDE 100 series of standards).

In addition, observe all national directives and regulations of

the country in which the system is installed and operated.

Secure all cable inlets and outlets of the DualGuard-S cabi-

net against mechanical damage to the cables or moisture

ingress using the M cable glands or rubber seals provided

for this purpose.

14

Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

6 Assembly and installation of the DualGuard-S

ATTENTION!

Short-circuits and incorrect polarity can damage the battery

bank or the installations of a DualGuard-S system.

When interfering with the electrical system (e.g. connecting

control or signal lines) or electronics (e.g. plugging or unplug-

ging modules in the control cabinet), the ESD protection must

be observed! Never switch the mains or battery power supply

on or off ander load. In both cases, the system must have

been blocked beforehand via the control unit.

DANGER!

If the Batterys or battery-powered parts of the system are

handled improperly, there is a risk of injury or death due

to high currents or electric arcs, which can occur brieﬂy at

battery discharge.

It is essential that you observe the instructions in this manual

for disconnecting or connecting the Batterys (see „Connec-

ting the battery power supply“).

Ensure that the polarity of the battery banks (battery cabinets

/ racks) is correct.

ATTENTION!

Short circuits and incorrect polarity can damage the battery

bank or the installations of a DualGuard-S system.

At interventions in the electrics (e.g. connection of control or

signal lines) or electronics (e.g. plugging or pulling modules in

the switch cabinet), the ESD protection must be observed!

Never switch the mains or battery power supply on or off

under load. In some cases, the system must have been

blocked beforehand by the control unit.

Assembly

Requirements for the work surface / installation site:

Installation on level groand with sufﬁcient bearing capacity.

The installation site must be levelled horizontally.

Holes are provided in the ﬂoor plate for fastening to the ﬂoor

or screwing to a base.

Installation

Disconnect all connecting cables (mains and battery power

supply) from the power supply and secure them against

unintentional reconnection (e.g. removal of all fuses and

corresponding protection of the distributor of the general

mains supply and the battery bank with information signs

and/or locks).

Install the connecting cables (mains and battery power supp-

ly) with sufﬁcient length reserve up to the installation location

of the DualGuard-S cabinet. Carry out this work properly and

professionally in accordance with the applicable directives

and standards.

Secure all cable entries with the M cable glands provided.

If possible, lay the connecting cables in the cable areas of

the control cabinet.

NOTE!

In this illustration, outgoing cables for mains and battery

power supply of substations were attached to the cabinet

wall on C-rails (item no. 40071347126) with corresponding

cable clamps. Do not leave any connecting cables tempo-

rarily loose!

Later additions or conversions of the system equipment are

possible, but the description of such interventions in the

internal equipment is not part of these instructions, as such

work is reserved for specially trained CEAG personnel!

The installation of general and emergency lighting is not

covered by these instructions.

Install, install and connect the lighting equipment in accor-

dance with the relevant electrical engineering directives and

standards. In addition, observe all directives and regulations

of the country in which the system is installed and operated.

15

Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

6 Assembly and installation of the DualGuard-S

Mains connection

Connecting the mains power supply

Power is supplied via the general mains supply or via the

Batterys of a battery bank (battery cabinet or rack).

Example DualGuard-S 12C:

1 phase mains connection to load disconnector (1) and PE

terminal

1-phase mains connection of a substation to load discon-

nector (1) and PE.

Make sure that the mains cable is disconnected. Connect

the 230V mains cable to the fuse isolator (1).

Mains connection of sub-stations

If the substations are to be supplied via the power supply of

the associated DualGuard-S system, an outgoing distributor

for three 1-phase or one 3-phase power supply must be

available for connection.

• Make sure that the system and the supply lines are dis-

connected and secured!

• Connect the protective conductor to the PE terminal block.

• Connect the neutral conductor to the N-terminal block.

• Connect the L-conductor to the terminals of the outgoing

distributor.

NOTE!

To make work easier, outgoing distributors can be removed

from the busbar to the front when the lock on the upper

housing wall is released. Once the outgoing cables have

been connected, the outgoing distributor can be placed back

on the busbar with slight pressure and snapped into place.

Battery Supply Connections

Please observe the battery manufacturer‘s data sheets

enclosed with the CEAG battery banks!

Observe the legal regulations and rules which apply at the

place of operation of the emergency lighting system!

NOTE

CEAG battery cabinets are

equipped as standard with a

cabinet terminal block (see

illustration) on which the con-

necting cables (+/-) for the

battery power supply and a

temperature sensor (F+/F-)

are connected. The PE con-

nection is used to protect live parts of the battery cabinet.

In the case of battery racks and battery cabinets, the con-

necting cables to the end poles of the interconnected Batte-

rys are not included in the scope of delivery. In the case of

battery racks, the terminal block is not included in the scope

of delivery.

CEAG recommends the installation of a battery supply dis-

tributor with circuit breaker, string monitoring and fuses for

the battery circuit (see „Installation Instructions for Battery

Power Distributors“), which enables safe disconnection

of the terminals for the connecting cables leading to the

DualGuard-S control cabinet.

The battery connection cables (for the DualGuard-S control

cabinet and its substations) must be laid in accordance with

DIN VDE 0100T520 to be protected against groanding and

short circuits!

Ensure that the cables have a conductor cross-section that

is suitable for the expected current ﬂows to the connected

loads.

Only one temperature sensor (F+ / F-) and up to four battery

1

16

Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

6 Assembly and installation of the DualGuard-S

strand monitors may be connected to the Battery Control

Module BCM.1. Its cable must be routed separately to the

battery bank. A 2- to 8-core cable can be used for this pur-

pose, with a cross-section of 0.5 mm2 for lengths < 50 m.

WARNING!

The battery power supply is nominal 216 V DC! Improper

handling can lead to life-threatening electric shocks or burns

(due to arcing)!

Ensure that the polarity of the battery banks is correct.

Switch off all connected consumers beforehand („Block

the system via the colour touch display“) so that no elec-

tric arcs occur when the battery circuit is disconnected (or

connected)!

NOTE!

Sequence of connection:

• Connect the cable marked „+“ to the positive terminal of

the battery bank.

• Connect the cable marked „-“ to the negative terminal of

the battery bank.

• When disconnecting the battery power supply, the reverse

order applies.

Connecting the Battery Supply

The connecting cables for the battery power supply supply

supply the modules of the DualGuard-S (or sub-distribution

boards) and the emergency lighting circuits (switched via

the SKU.1.1 modules). Furthermore, the charging of the

connected battery banks is controlled via the BCM.1 module.

Only when the control is blocked may the connections of the

battery power supply be switched off without danger via the

load-break switch (Batt). Charging modules and all circuits

of the SKU.1s are then disconnected only after the mains

power supply has been switched off. Please note that the

connection cables from the battery bank (battery cabinet/

frame) may still be live!

NOTE!

The connections (+ / -) are accessible when the moving part

of the switch-disconnector (Batt) has been removed (removal

is analogous).

Connect the cables for the battery power supply of the

DualGuard-S switch cabinet:

Make sure that the system and the supply lines are discon-

nected!

Connect the positive conductor to the positive terminal of

the switch-disconnector.

Connect the negative conductor to the negative terminal of

the switch-disconnector.

Pos. 1: Mains connection

Pos. 2: Battery connection

Pos. 4: Shunt for battery current measurement

Pos. 5: Sub-distributor connection

Connection of the battery supply of a sub-

station

Substations are supplied via the power supply of the asso-

ciated DualGuard-S system. An outgoing distributor can be

used for a battery power supply. The middle terminal and

associated fuse are not used.

NOTE!

To make work easier, outgoing distributors can be removed

from the busbar to the front when the lock on the anderside

of the housing is released.

Once the outgoing cables have been connected, the out-

going distributor can be reattached to the busbar with slight

pressure and snapped into place.

1

5

2/4

17

Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

6 Assembly and installation of the DualGuard-S

Position of the switch-disconnector (1) for the battery power

supply with pos. 2: Outlet distributors (Batt). Observe the

warning notices!

Connect the lines for the battery power supply of a substa-

tion:

Make sure that the system and the supply lines are discon-

nected and secured!

Lay the supply lines to/from the DualGuard-S switch cabinet

and in its cable ducts and to/from the substation switch

cabinet.

Connect the positive conductor to the positive terminal of

the outgoing distributor.

Connect the negative conductor to the negative terminal of

the output distributor.

When retroﬁtting fuse elements, the enclosed sticker must

be applied with the correct polarity to identify the connections

as shown in the illustration.

Connection of a temperature sensor

A temperature sensor (for temperature monitoring of the

battery bank) of the DualGuard-S central battery system is

mandatory for emergency lighting systems with a central

battery. Connection to the charging unit is made in the control

cabinet via terminals (1) F+ and F- on the 3-level installation

terminals with spring-cage connection.

Lay the temperature monitoring cable between the battery

bank and the DualGuard-S switch cabinet and connect it to

the switch cabinet via its 3-storey installation terminals with

tension clamp connection.

Position of the terminal block for connecting a temperature

sensor

ACHTUNG!

A shielded 2-wire cable must be used as the connecting

cable for the temperature sensor. In the system, the shield

must be connected to the protective conductor terminal on

one side via a shield quick connector.

1

2

18

Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

6 Assembly and installation of the DualGuard-S

Connection of a battery string Monitoring

Connection to the BCM.1 module is made in the control

cabinet via terminals (1-4) I+ and I- on the 3-level installation

terminals with spring-cage connection.

Lay the line for string monitoring between the battery bank

and the DualGuard-S control cabinet and connect it in the

control cabinet via its 3-level installation terminals with ten-

sion clamp connection.

Position of the terminal block for connecting a temperature

sensor

ATTENTION!

A shielded 2-8-wire cable must be used as the connecting

cable for string monitoring. In the system, the shield must

be connected to the protective conductor terminal on one

side via a shield quick connector.

Connection and assembly of internal mod-

ules

All modules for the DualGuard-S control cabinet are mounted

on a so-called carrier (BGT). These plug-in sockets contact

the module at the installation location; plastic snaps secure

the position of the module. The required mains or battery

power supply for the modules is also provided via these

plug-in sockets.

For easy assembly/disassembly, these modules are connec-

ted via pluggable screw terminal blocks that can be plugged

or unplugged at the front of the modules. The connecting cab-

les of these screw terminals are laid on the terminal strip in

the upper area of the control cabinet. The assignment is made

via numerical codes on the module and on the terminal block.

External supply and discharge lines are connected via this

terminal block series in the upper area of the control cabinet.

HINWEIS

The assignment of the circuit numbers used in the touch

display and the displayed switching outputs of the SKU.1s

is made by selecting the slots on the subracks. Replaced

SKU.1s must be re-registered via the touch display.

ACHTUNG!

SKU.1 modules must never be plugged or unplugged in

the On switching state! Deactivate an SKU.1 module via

the touch display before pulling or inserting it, e.g. for

test or inspection purposes.

The controller must be blocked for disassembly or con-

version work to prevent activated circuits from Atng

switched on when an SKU.1 module is plugged on.

BGT 2 equipped with modules and with 2 free slots

19

Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

7 Installation example DualGuard-S

HMI

01

U2

02

U3

03

U1

U4

04

Stromkreisumschaltung

CG-S 4x1,5A

SK 1

SK 2

SKU

SK 3

F1-0

SK1

F1-U

F2-0

SK2

F2-U

F3-0

SK3

F3-U

10AT

2,5AT 2,5AT 2,5AT

SK 4

F4-0

SK4

F4-U

2,5AT

+24V

-24V

A

B

+ -

L

N

PSU

+.Batt

-.Batt

+.2

-.2

+.1

-.1

2

1

11

22

21

12

+24

-24

+CCB

-CCB

31

-

+

32

I+

I-

I+

I-

I+

I-

I+

I-

F+

F-

BCM.1

K1.11

BDM

K2.14

K2.11

K1.14

+24

-24

H

L

CM1,7A

+.Batt

-.Batt

+CCB

-CCB

+CCB

-CCB

L

N

H

L

Sh1

+24.1

-24.1

A

B

Sh2

+24.2

-24.2

IN1.1

IN1.2

IN2.1

IN2.2

IN3.1

IN3.2

IN4.1

IN4.2

IN5.1

IN5.2

IN6.1

IN6.2

K1.COM

K1.NO

K1.NC

K2.COM

K2.NO

K2.NC

K3.COM

K3.NO

K3.NC

K4.COM

K4.NO

K4.NC

HMI

ETN

+24.3

-24.3

IN7.1

IN7.2

IN8.1

IN8.2

K5.COM

K5.NO

K6.COM

K6.NO

ACU

H

L

A

B

L1

L2

L3

N

PE

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

B+

B-

BBS

L.1

N.1

L.2

N.2

L.3

N.3

L.4

N.4

L.5

N.5

L.6

N.6

L.7

N.7

L.8

N.8

+24

-24

RS485 IN

RS485 OUT

3-PM-IO

N

L3

L2

L1

1

2

3

S

3-PM

20

Mounting- and Operating Instruction CEAG DualGuard-S 40071860347 January 2020 www.ceag.de

8 Block Diagram DualGuard-S

3-PM

F3 Fernanzeige AP

SOU CG-S 2x4 A

US

3-PM-IO

3-PM-IO-INV / TLS

TFT-Touch-Display

AC-Trafo

(Module)

PSU

CM 3,4 A

BBS.

Batterieblock

Sensoren

BDM.

Batterie Data Modul

für separate Montage

Baugruppenträger

Stromkreismodule

Baugruppenträger

Lademodule

CM.1 1,7A

CG IV.1/V.1

Relaismodul

SKU.1 CG-S 4x1,5 A

ACU

DG

BDM

24V Stromschleife

RS 485 Bus

ACU DG Bus

24 V DC

L/N 230 V

L/N 250 V

Ethernet

CCB-BUS

Temperatur Sensor

Shunt ( Battery-Line)

L

L1

L2

L3

N

+

-

CCB-Bus

N

+

-

Bus

RS485

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Eaton CEAG DualGuard-S Mounting And Operating Instructions

Eaton CEAG DualGuard-S Mounting And Operating Instructions

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