Sulzer AS Installation and Operating Instructions

Marca: Sulzer

Model: AS

Tip: Installation and Operating Instructions

Mai jos veți găsi informații succinte pentru AS 0530, AS 0630, AS 0631, AS 0641, AS 0830, AS 0831, AS 0840, AS 0841. Aceste pompe submersibile sunt proiectate pentru pomparea economică și fiabilă a apelor uzate comerciale și industriale. Pot fi instalate în mediu uscat sau umed și sunt potrivite pentru apă curată și reziduală, inclusiv lichide cu solide, materiale fibroase și fecale. Este important să rețineți că temperatura maximă a mediului pompat este de 40 °C și că pompele nu trebuie utilizate pentru lichide inflamabile sau corozive. Consultați întotdeauna un reprezentant local Sulzer înainte de instalare pentru a verifica compatibilitatea cu aplicația dorită.

www.sulzer.com

Pompă submersibilă pentru ape uzate reziduale tip

ABS AS 0530 - 0 8 41

6006077-04 (07.2023)

Instrucţiuni de instalare şi de utilizare

1006-00

Sulzer îşi rezervă dreptul de a schimba specicaţiile după progresele tehnice

6006077-04

Manual de instalare şi instrucţiuni de folosire (Traducerea instrucţiunilor originale)

Pompă submersibilă pentru ape uzate reziduale tip ABS AS:

0530 0631 0830 0840

0630 0641 0831 0841

Conţinut

1 Generalităţi ........................................................................................................................................... 4

  .....................................................................................................4

  ..................................................................................................................................4

2 Gama de performanță ........................................................................................................................... 5

3 Securitate ............................................................................................................................................... 5

  .........................................................................................................6

4 Utilizarea motoarelor în zonele Ex ....................................................................................................... 6

  ...........................................................................................................................6

  ...........................................................................................................................6

  ..................................................................................................................................6

 

 .................................................................................................................6

  ...................................... 7

5 Date tehnice ........................................................................................................................................... 7

  ...................................................................................................................................................7

6 Caracteristici generale de proiectare ................................................................................................ 8

7 Masele .................................................................................................................................................... 9

  ...............................................................................................................................................9

  ...............................................................................................................................................9

  ........................................................................................................................................9

8 Ridicare, transport şi depozitare ....................................................................................................... 10

  ................................................................................................................................................. 10

  ............................................................................................................................................... 10

  ...........................................................................................................................................10

  ....................................................................................... 10

9 Reglare şi instalare ............................................................................................................................. 11

9.1  ......................................................................................................................... 11

  ..................................................................................................................................................... 11

  .................................................................................................................................. 12

  .................................................................................................................12

  .....................................................................................................................................13

  ..........................................................................................................................15

  ..............................................................................................................................................15

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10 Conectare la reţeaua electrică ........................................................................................................... 15

  ...........................................................................................................................16

  ............................................................................................................................17

  ............................................................................................................17

  ...........................................................................................................................17

11 Dare în folosinţă .................................................................................................................................. 19

  ............................................................................................... 19

  .............................................................................................................. 19

  ..............................................................................................................20

12 Întreţinere şi servisare ........................................................................................................................ 20

  ............................................................................................................20

  ................................................................................................21

  .............................................................................................................................21

  ...................................................................................................22

  ..............................................................................................22

  .............................................................................................................. 23

  .............................................................................................................23

  ................................................................................................................ 23

  ...................................................................................................................23

  ...............................................................................................23

  ...............................................................................................................................................23

13 Ghid de soluţionare a problemelor de funcţionare .......................................................................... 24

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Simboluri şi avertizări folosite în prezenta broşură:

 





  

ATENŢIE!

NOTĂ:

1 Generalităţi

1.1 Destinaţie de utilizare şi aplicabilitate











ATENŢIE! temperaturamaximăamediuluipompatestede40°C.

NOTĂ: Scurgereadelubriantpoatecauzacontaminareaagentuluipompat.





ATENŢIE! Înaintedeinstalareapompei,consultaţiîntotdeaunareprezentantullocalSulzer

pentruindicaţiiprivindutilizareaşiaplicaţiaaprobată.

1.2 Cod de identicare



Parte hidraulică: Motor:

 

 2

 



6006077-04

2 Gama de performanță

Turbină Contrablock 50 Hz Turbină vortex 50 Hz

0840

0841

0641

8 16 24 32

40 60 80 100 120 140

0631

0630

0830

0530

0831

8 16 24 32

40 60 80 100 120 140

Turbină Contrablock 60 Hz Turbină vortex 60 Hz

0840

0841

0641

8 16 24 32

40 60 80 100 120 140

0631

0630

0830

0530

0831

8 16 24 32

40 60 80 100 120 140

3 Securitate















6006077-04



 

3.1 Echipament individual de protecţie











4 Utilizarea motoarelor în zonele Ex

4.1 Autorizaţii antiexplozive



4.2 Autorizaţii antiexplozive





NOTĂ: Suntutilizatemetodeledeprotecţieîmpotrivaexploziilordetip„c”(securitate

constructivă)şidetip„k”(imersieîntr-unlichid),înconformitatecu

ENISO80079-36,ENISO80079-37.

4.3 Informatii generale

 

 

  

 

1. 

2. 





3. 





ATENŢIE! Intervenţiileînagregatelecuprotecţielaexploziesuntpermisenumaiînatelierele/

decătrepersoanelecuîmputernicirespecială,încondiţiileutilizăriipieselororiginale

aleproducătorului.Încazcontrar,certicareaExîşipierdevalabilitatea.Toate

componentelerelevantedinpunctdevederealexploziilorşidimensiunilepot

găsiteînmanualuldeatelierşiînlistapieselordeschimb.

ATENŢIE! Intervenţiilesaureparaţiileefectuatedeateliere/persoaneneautorizateînacest

scopduclapierdereacerticăriiEx.Dupăoastfeldereparaţie,unitateanutrebuie

săefolosităînzonepericuloase,iarplacadeidenticareExtrebuieîndepărtatăşi

înlocuităcuversiuneastandard.

NOTĂ: Sevaacordaoatenţiespecialăprescripţiilorşidirectivelorspeciceţăriideutilizare!

4.4 Condiţii speciale pentru utilizarea în condiţii de siguranţă a motoarelor de tip S, cu

protecţie contra exploziilor.

1. 



2. 





3. 





6006077-04





4.5 Pentru exploatarea pompelor submersibile Ex în variantă de instalare umedă





5 Date tehnice











5.1 Eticheta









Baseefa 03ATEX xxxx

II 2G Ex db h IIB T4 Gb

0598

Amb. Max 40°C

Max Max. Liquid Temp

Versiune Ex Versiune Standard

Legendă

  P1  

  P2  

  n 

    3

U   

I A  

     

    

     

6006077-04

6 Caracteristici generale de proiectare





1 4  7 

 5  8 

2 6  9 

3

6006077-04

7 Masele

NOTĂ:  Masadepeplăcuţacudetaliitehnicesereferădoarlapompăşilacablu.

7.1 AS - 50 Hz

Consolă piedestal şi

elemente de xare

Suporţi

orizontali

Postament tip fustă

(transportabil)

Pompă*

kg kg kg kg

0530 



n.a.

0630 









0631 



n.a.



0641  3 n.a.  42

0830 







0831  2  55

0840 





n.a.

0841 









7.2 AS - 60 Hz

Consolă piedestal şi

elemente de xare

Suporţi

orizontali

Postament tip fustă

(transportabil)

Pompă*

kg kg kg kg

0530 



n.a.

0630 









0631 



n.a.



0641  3 n.a.  42

0830 







0831  2  55

0840 





n.a.

n.a. 35

0841 









7.3 Lanţ (EN 818) *

Lungime (m) Greutate (kg) M

















WLL 320

1,6 

3,0 

4,0 

6,0 

7,0 



6006077-04

8 Ridicare, transport şi depozitare

8.1 Ridicare

ATENŢIE! RespectaţigreutateatotalăaunităţilorSulzerşiacomponentelorataşateacestora!

(consultaţiplăcuţaindicatoarepentrugreutateaunităţiidebază).





OBSERVAŢIE! Echipamentulderidicattrebuieutilizatdacăgreutateatotalăaunităţiişiaaccesori-

ilorataşatenuesteînconformitatecureglementăriledesiguranţălocaleprivind

ridicareamanuală.



















OBSERVAŢIE! Directivelecuprivirelautilizareaînsiguranţăalanţurilor,acablurilorşiaverigilorde

lanţfurnizatedecătreSulzersuntevidenţiateînmanualulechipamentuluideridicare

furnizatîmpreunăcuarticoleleşitrebuierespectateînîntregime.

8.2 Transport







P



 



8.3 Depozitarea

1. 



2. 

3. 

4. 



8.3.1 Protecţia la umiditate a cablului de conectare





ATENŢIE! Dacăexistăposibilitateapătrunderiiapei,atuncicapătulcabluluisăedeasupra

niveluluimaximposibilallichidului.Sănudeteriorămcablulsauînvelişulacestuiaîn

timpulacesteioperaţii.

ATENŢIE! Capetelecablurilornuvorniciodatăscufundateînapă.

6006077-04

9 Reglare şi instalare













• 





• 

.











9.1 Legătură echipotenţială

ÎE



.

Punct de conectare

9.2 Ieşire





 



 

 

ATENŢIE Ieşireasănueexpusălaîngheţare.

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9.3 Tipuri de instalare

9.3.1 Scufundat în jomp din beton

Legendă

1

2

3

4



5

6

7

8

9

10 

11 

12 

13 

14 

15 





AS Mărimea Nr. articol

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 62320650

O atenţie deosebită trebuie acordată la:

• 

• 

• 



ATENŢIE! Cabluldealimentaretrebuiemanipulatcuatenţieîntimpulmontăriişidemontării

pompeipentruaseprevenideteriorareaizolaţiei.Lascoatereapompeidinbazinulde

betoncudispozitivulderidicareasigurăridicareasimultanăacablurilordeconectare

pemăsurăcepompaînsineesteridicată.

6006077-04

Coborârea pompei pe şina de ghidare:

• 

• 



• 

• 



9.3.2 Instalare uscată

Orizontal

6006077-04





AS Nr. articol

0630, 0830, 0840 62665103

0831, 0841 61825001

Vertical

1

2

3

4

5



6

7 

8 

9 

10 

O atenţie deosebită trebuie acordată la:

• 

• 



ATENŢIE! Cabluldealimentaretrebuiemanipulatcuatenţieîntimpulmontăriişidemontării

pompeipentruaseprevenideteriorareaizolaţiei.

 

 

6006077-04

9.3.3 Instalare transportabilă









 

 

 



9.3.4 Deaerisire











10 Conectare la reţeaua electrică









ATENŢIE! Sistemuldealimentarecuenergieelectricătrebuiesărespectereglementărilelocale

cuprivirelaariasecţiuniitransversaleşilatensiuneamaximă.

 Tensiuneadepeetichetapompeisăcorespundăcuceadinreţea.







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



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



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6006077-04

















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



NOTĂ: Consultaţi-văcuunelectrician.



• 



• 





10.1 Monitorizare etanşare









Scurgeri

de intrare

Sursă de alimentare

Conectați borna 3

la masă sau

la carcasa pompei.

Producție

34 5 6

CA 461

Sulzer control de scurgere CA 461

Amplicatorul electronic:





6006077-04

ATENŢIE! Sarcinamaximăpecontactelereleului:2Amperi.

ATENŢIE! Estefoarteimportantsăreţineţică,cuexempluldeconexiunedemaisus,nu

esteposibilsăidenticaţicesenzor/alarmăesteactivat.Caalternativă,Sulzer

recomandăutilizareaunuimodulCA461separatpentruecaresenzor/intrare,

pentruapermitenunumaiidenticarea,cişipentruasolicitarăspunsuladecvatla

categoria/gravitateaalarmei.





ATENŢIE! LaaşareamonitorizăriiDIaetanşeităţii,agregatultrebuiesăescosdinfuncţiune

imediat.Înacestcaz,vărugămsăluaţilegăturacuserviciulclienţialrmeiSulzer!

10.2 Reglarea temperaturii





NOTĂ: Rulareapompeicusenzoriitermicişi/saudescurgeredeconectaţivainvalida

pretenţiileaferentedegaranţie.

10.2.1 Senzor de temperatură Bimetal

Rezistenţa

Temperatura

Utilizare Standard

 





 





Caracteristica de principiu a limitatorului de temperatură cu bimetal

...CA 100 V pentru 500 V ~

CA 250 V

CA cos φ = 1,0 2,5 A

CA cos φ = 0,6 1,6 A

I 5,0 A

ATENŢIE Putereadecomutaremaximăareleelordetemperaturăestede5A

10.3 Diagrame de instalaţii

Instalaţia Trifazată Instalaţia Monofazată

6006077-04

Instalaţia trifazată cu limitator de temperatură Instalaţia monofazată cu limitator de temperatură

Instalaţia trifazată cu limitator de temperatură și DI Instalaţia monofazată cu limitator de temperatură și DI

Trifazat Monofazat

AS 50 Hz: AS 50 Hz:

 

AS 60 Hz: AS 60 Hz:







 

 = Di =  =

PE =   =  = 1

 = R =   = 2

 = C =  Di = 3

 = =

 =

ATENŢIE Pompeleaniexplozivefolositeînzoneleexplosivepotutilizatedoarcudetectorii

termicimontaţi(F0,F1).

ATENŢIE Esteimportantsăsefoloseascăcondensatoarelecorectecupompelemonofazate,

utilizareaunorcondensatoareincorectevaducelaardereamotorului.

6006077-04

11 Dare în folosinţă















 

 

 

 

 

 

 

 

 

 

 

 

 

11.1 Tipuri de operaţii şi frecvenţa de pornire





AS 0530 0630 0631 0641 0830 0831 0840 0841

 331 348 346 346 408 445 379 450

11.2 Controlarea direcţiei de rotaţie













FORŢA DE REACŢIE

DE PORNIRE

ATENŢIE









ATENŢIE





6006077-04

NOTĂ Dacămaimultepompesuntconectatelaunsingurpanoudecontrol,ecareunitate

înpartetrebuiecontrolată.

ATENŢIE Rotorultrebuiesăaibăorotaţieîndirecţiaceasornicului.Dacăconductoriisunt

conectaţiconformdiagrameidecircuit,direcţiaderotaţievacorectă.

11.3 Schimbarea direcţiei de rotaţie







NOTĂ Direcţiaderotaţieesteinuenţatădereţeasaudegeneratorulderezervă.

12 Întreţinere şi servisare





 



.



.

Taf.

ATENŢIE! Sugestiiledeînterţineredateaicinuaufostconceputecasăneapucămnoidereparaţii,

datorităfaptuluicănecesităcunoştinţetehnicespeciale.

12.1 Sugestii de întreţinere generale

























NOTĂ PompeleAScupompădegradATEXşiFMsuntaprobatepentruutilizareaînlocurile

periculoase.DacăopompădegradExesteîntreţinutăsaureparatăîntr-unatelier

carenuesteaprobatEx,atuncinumaitrebuiefolosităînlocurilepericuloase.

Înacestcaz,plăcuţadeidenticareExtrebuiescoasăşiînlocuităcuplăcuţade

identicarestandardsau,înloculunaplăcuţastandardşisecundarăExsuntmontate

pepompă,plăcuţasecundarătrebuiesăeeliminată!

ATENŢIE! Intervenţiileînagregatelecuprotecţielaexploziesuntpermisenumaiînatelierele/

decătrepersoanelecuîmputernicirespecială,încondiţiileutilizăriipieselororiginale

aleproducătorului.Încazcontrar,certicareaExîşipierdevalabilitatea.Îndrumările

dedetaliu,instrucţiunileşischiţeledimensionalepentruservisareşipentrureparaţiile

pompeloranti-EXseregăsescînmanualulatelierASşitrebuiesăerespectate.

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Sulzer AS Installation and Operating Instructions

Marca: Sulzer

Model: AS

Tip: Installation and Operating Instructions

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Sulzer AS Installation and Operating Instructions

Sulzer AS Installation and Operating Instructions

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