Sulzer AS Installation and Operating Instructions

Sulzer
Marca
Sulzer
Model
AS
Tip
Installation and Operating Instructions
www.sulzer.com
Pompă submersibilă pentru ape uzate reziduale tip
ABS AS 0530 - 0 8 41
6006077-04 (07.2023)
Instrucţiuni de instalare şi de utilizare
ro
1006-00
Sulzer îşi rezervă dreptul de a schimba specicaţiile după progresele tehnice
2
6006077-04
Manual de instalare şi instrucţiuni de folosire (Traducerea instrucţiunilor originale)
Pompă submersibilă pentru ape uzate reziduale tip ABS AS:
0530 0631 0830 0840
0630 0641 0831 0841
Conţinut
1 Generalităţi ........................................................................................................................................... 4
  .....................................................................................................4
  ..................................................................................................................................4
2 Gama de performanță ........................................................................................................................... 5
3 Securitate ............................................................................................................................................... 5
  .........................................................................................................6
4 Utilizarea motoarelor în zonele Ex ....................................................................................................... 6
  ...........................................................................................................................6
  ...........................................................................................................................6
  ..................................................................................................................................6
 
 .................................................................................................................6
  ...................................... 7
5 Date tehnice ........................................................................................................................................... 7
  ...................................................................................................................................................7
6 Caracteristici generale de proiectare ................................................................................................ 8
7 Masele .................................................................................................................................................... 9
  ...............................................................................................................................................9
  ...............................................................................................................................................9
  ........................................................................................................................................9
8 Ridicare, transport şi depozitare ....................................................................................................... 10
  ................................................................................................................................................. 10
  ............................................................................................................................................... 10
  ...........................................................................................................................................10
  ....................................................................................... 10
9 Reglare şi instalare ............................................................................................................................. 11
9.1  ......................................................................................................................... 11
  ..................................................................................................................................................... 11
  .................................................................................................................................. 12
  .................................................................................................................12
  .....................................................................................................................................13
  ..........................................................................................................................15
  ..............................................................................................................................................15
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6006077-04
10 Conectare la reţeaua electrică ........................................................................................................... 15
  ...........................................................................................................................16
  ............................................................................................................................17
  ............................................................................................................17
  ...........................................................................................................................17
11 Dare în folosinţă .................................................................................................................................. 19
  ............................................................................................... 19
  .............................................................................................................. 19
  ..............................................................................................................20
12 Întreţinere şi servisare ........................................................................................................................ 20
  ............................................................................................................20
  ................................................................................................21
  .............................................................................................................................21
  ...................................................................................................22
  ..............................................................................................22
  .............................................................................................................. 23
  .............................................................................................................23
  ................................................................................................................ 23
  ...................................................................................................................23
  ...............................................................................................23
  ...............................................................................................................................................23
13 Ghid de soluţionare a problemelor de funcţionare .......................................................................... 24
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6006077-04
Simboluri şi avertizări folosite în prezenta broşură:
 


  
ATENŢIE!
NOTĂ:
1 Generalităţi
1.1 Destinaţie de utilizare şi aplicabilitate





ATENŢIE! temperaturamaximăamediuluipompatestede40°C.
NOTĂ: Scurgereadelubriantpoatecauzacontaminareaagentuluipompat.


ATENŢIE! Înaintedeinstalareapompei,consultaţiîntotdeaunareprezentantullocalSulzer
pentruindicaţiiprivindutilizareaşiaplicaţiaaprobată.
1.2 Cod de identicare

Parte hidraulică: Motor:
 
 2
 

5
6006077-04
2 Gama de performanță
Turbină Contrablock 50 Hz Turbină vortex 50 Hz
0840
0841
0641
20
8 16 24 32
0
0
40 60 80 100 120 140
0
5
10
15
20
25
30
0631
0630
&
0830
0530
0831
20
8 16 24 32
0
0
4
8
12
16
20
24
0
40 60 80 100 120 140
Turbină Contrablock 60 Hz Turbină vortex 60 Hz
0840
0841
0641
20
8 16 24 32
0
0
40 60 80 100 120 140
0
6
12
18
24
30
36
0631
0630
&
0830
0530
0831
20
8 16 24 32
0
0
4
8
12
16
20
24
0
40 60 80 100 120 140
3 Securitate







6
6006077-04

 
3.1 Echipament individual de protecţie





4 Utilizarea motoarelor în zonele Ex
4.1 Autorizaţii antiexplozive

4.2 Autorizaţii antiexplozive


NOTĂ:Suntutilizatemetodeledeprotecţieîmpotrivaexploziilordetip„c”(securitate
constructivă)şidetip„k”(imersieîntr-unlichid),înconformitatecu
ENISO80079-36,ENISO80079-37.
4.3 Informatii generale
 
 
 
 
1. 
2. 


3. 


ATENŢIE! Intervenţiileînagregatelecuprotecţielaexploziesuntpermisenumaiînatelierele/
decătrepersoanelecuîmputernicirespecială,încondiţiileutilizăriipieselororiginale
aleproducătorului.Încazcontrar,certicareaExîşipierdevalabilitatea.Toate
componentelerelevantedinpunctdevederealexploziilorşidimensiunilepot
găsiteînmanualuldeatelierşiînlistapieselordeschimb.
ATENŢIE! Intervenţiilesaureparaţiileefectuatedeateliere/persoaneneautorizateînacest
scopduclapierdereacerticăriiEx.Dupăoastfeldereparaţie,unitateanutrebuie
săefolosităînzonepericuloase,iarplacadeidenticareExtrebuieîndepărtatăşi
înlocuităcuversiuneastandard.
NOTĂ: Sevaacordaoatenţiespecialăprescripţiilorşidirectivelorspeciceţăriideutilizare!
4.4 Condiţii speciale pentru utilizarea în condiţii de siguranţă a motoarelor de tip S, cu
protecţie contra exploziilor.
1. 

2. 


3. 


7
6006077-04


4.5 Pentru exploatarea pompelor submersibile Ex în variantă de instalare umedă


5 Date tehnice





5.1 Eticheta




Baseefa 03ATEX xxxx
II 2G Ex db h IIB T4 Gb
0598
F
Amb. Max 40°C
Max Max. Liquid Temp
Versiune Ex Versiune Standard
Legendă
 P1  
  P2 
  n 
   3
U   
I A 
     
    
   
8
6006077-04
6 Caracteristici generale de proiectare


1 4  7 
 5  8 
2 6  9 
3
1
1
3
2
7
8
9
5
4
6
9
6006077-04
7 Masele
NOTĂ:  Masadepeplăcuţacudetaliitehnicesereferădoarlapompăşilacablu.
7.1 AS - 50 Hz
AS
Consolă piedestal şi
elemente de xare
Suporţi
orizontali
Postament tip fustă
(transportabil)
Pompă*
kg kg kg kg
0530 

2
2
n.a.
n.a.
n.a.
n.a.
34
40
0630 

3
3




37
42
0631 

3
3
n.a.
n.a.


38
46
0641  3 n.a.  42
0830 

2
2




40
42
0831  2  55
0840 

2
2


n.a.
n.a.
35
40
0841 

2
2




49
58

7.2 AS - 60 Hz
AS
Consolă piedestal şi
elemente de xare
Suporţi
orizontali
Postament tip fustă
(transportabil)
Pompă*
kg kg kg kg
0530 

2
2
n.a.
n.a.
n.a.
n.a.
34
40
0630 

3
3




37
42
0631 

3
3
n.a.
n.a.


38
46
0641  3 n.a.  42
0830 

2
2




40
42
0831  2  55
0840 

2
2


n.a.
n.a. 35
40
0841 

2
2




49
58

7.3 Lanţ (EN 818) *
Lungime (m) Greutate (kg) M








WLL 320
1,6 
3,0 
4,0 
6,0 
7,0 

10
6006077-04
8 Ridicare, transport şi depozitare
8.1 Ridicare
ATENŢIE! RespectaţigreutateatotalăaunităţilorSulzerşiacomponentelorataşateacestora!
(consultaţiplăcuţaindicatoarepentrugreutateaunităţiidebază).


OBSERVAŢIE! Echipamentulderidicattrebuieutilizatdacăgreutateatotalăaunităţiişiaaccesori-
ilorataşatenuesteînconformitatecureglementăriledesiguranţălocaleprivind
ridicareamanuală.









OBSERVAŢIE! Directivelecuprivirelautilizareaînsiguranţăalanţurilor,acablurilorşiaverigilorde
lanţfurnizatedecătreSulzersuntevidenţiateînmanualulechipamentuluideridicare
furnizatîmpreunăcuarticoleleşitrebuierespectateînîntregime.
8.2 Transport



P

 

8.3 Depozitarea
1. 

2. 
3. 
4. 

8.3.1 Protecţia la umiditate a cablului de conectare


ATENŢIE! Dacăexistăposibilitateapătrunderiiapei,atuncicapătulcabluluisăedeasupra
niveluluimaximposibilallichidului.Sănudeteriorămcablulsauînvelişulacestuiaîn
timpulacesteioperaţii.
ATENŢIE! Capetelecablurilornuvorniciodatăscufundateînapă.
11
6006077-04
9 Reglare şi instalare




.


• 


• 
.





9.1 Legătură echipotenţială
ÎE

.
Punct de conectare
9.2 Ieşire


 

 
 
ATENŢIE Ieşireasănueexpusălaîngheţare.
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9.3 Tipuri de instalare
9.3.1 Scufundat în jomp din beton
Legendă
1
2
3
4

5
6
7
8
9
10 
11 
12 
13 
14 
15 


AS Mărimea Nr. articol
0530  62320560
0630, 0631, 0641  62320673
0830, 0831, 0840, 0841
 62320557
 62320649
 62320650
O atenţie deosebită trebuie acordată la:
• 
• 
• 

ATENŢIE! Cabluldealimentaretrebuiemanipulatcuatenţieîntimpulmontăriişidemontării
pompeipentruaseprevenideteriorareaizolaţiei.Lascoatereapompeidinbazinulde
betoncudispozitivulderidicareasigurăridicareasimultanăacablurilordeconectare
pemăsurăcepompaînsineesteridicată.
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Coborârea pompei pe şina de ghidare:
a
b
• 
• 

• 
• 

9.3.2 Instalare uscată
Orizontal
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
AS Nr. articol
0630, 0830, 0840 62665103
0831, 0841 61825001
Vertical
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3
4
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
6
7 
8 
9 
10 
O atenţie deosebită trebuie acordată la:
• 
• 
• 

ATENŢIE! Cabluldealimentaretrebuiemanipulatcuatenţieîntimpulmontăriişidemontării
pompeipentruaseprevenideteriorareaizolaţiei.
 
 
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9.3.3 Instalare transportabilă




 
 
 

9.3.4 Deaerisire





10 Conectare la reţeaua electrică




ATENŢIE! Sistemuldealimentarecuenergieelectricătrebuiesărespectereglementărilelocale
cuprivirelaariasecţiuniitransversaleşilatensiuneamaximă.
 Tensiuneadepeetichetapompeisăcorespundăcuceadinreţea.


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
NOTĂ: Consultaţi-văcuunelectrician.

• 

• 


10.1 Monitorizare etanşare




Scurgeri
de intrare
Sursă de alimentare
Conectați borna 3
la masă sau
la carcasa pompei.
Producție
34 5 6
CA 461
Sulzer control de scurgere CA 461
Amplicatorul electronic:


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ATENŢIE! Sarcinamaximăpecontactelereleului:2Amperi.
ATENŢIE! Estefoarteimportantsăreţineţică,cuexempluldeconexiunedemaisus,nu
esteposibilsăidenticaţicesenzor/alarmăesteactivat.Caalternativă,Sulzer
recomandăutilizareaunuimodulCA461separatpentruecaresenzor/intrare,
pentruapermitenunumaiidenticarea,cişipentruasolicitarăspunsuladecvatla
categoria/gravitateaalarmei.


ATENŢIE! LaaşareamonitorizăriiDIaetanşeităţii,agregatultrebuiesăescosdinfuncţiune
imediat.Înacestcaz,vărugămsăluaţilegăturacuserviciulclienţialrmeiSulzer!
10.2 Reglarea temperaturii


NOTĂ: Rulareapompeicusenzoriitermicişi/saudescurgeredeconectaţivainvalida
pretenţiileaferentedegaranţie.
10.2.1 Senzor de temperatură Bimetal
Rezistenţa
Temperatura
Utilizare Standard
 


 


Caracteristica de principiu a limitatorului de temperatură cu bimetal
...CA 100 V pentru 500 V ~
CA 250 V
CA cos φ = 1,0 2,5 A
CA cos φ = 0,6 1,6 A
I 5,0 A
ATENŢIE Putereadecomutaremaximăareleelordetemperaturăestede5A
10.3 Diagrame de instalaţii
Instalaţia Trifazată Instalaţia Monofazată
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Instalaţia trifazată cu limitator de temperatură Instalaţia monofazată cu limitator de temperatură
Instalaţia trifazată cu limitator de temperatură și DI Instalaţia monofazată cu limitator de temperatură și DI
Trifazat Monofazat
AS 50 Hz: AS 50 Hz:
 
AS 60 Hz: AS 60 Hz:




 = Di =  =
PE =  =  = 1
 = R =   = 2
 =C =  Di = 3
= =
 =
ATENŢIE Pompeleaniexplozivefolositeînzoneleexplosivepotutilizatedoarcudetectorii
termicimontaţi(F0,F1).
ATENŢIE Esteimportantsăsefoloseascăcondensatoarelecorectecupompelemonofazate,
utilizareaunorcondensatoareincorectevaducelaardereamotorului.
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11 Dare în folosinţă







 
 
 
 
 
 
 
 
 
 
 
 
 
11.1 Tipuri de operaţii şi frecvenţa de pornire


AS 0530 0630 0631 0641 0830 0831 0840 0841
 331 348 346 346 408 445 379 450
11.2 Controlarea direcţiei de rotaţie







FORŢA DE REACŢIE
DE PORNIRE
ATENŢIE




ATENŢIE


20
6006077-04
NOTĂ Dacămaimultepompesuntconectatelaunsingurpanoudecontrol,ecareunitate
înpartetrebuiecontrolată.
ATENŢIE Rotorultrebuiesăaibăorotaţieîndirecţiaceasornicului.Dacăconductoriisunt
conectaţiconformdiagrameidecircuit,direcţiaderotaţievacorectă.
11.3 Schimbarea direcţiei de rotaţie




NOTĂ Direcţiaderotaţieesteinuenţatădereţeasaudegeneratorulderezervă.
12 Întreţinere şi servisare


 

.

.
Taf.
ATENŢIE! Sugestiiledeînterţineredateaicinuaufostconceputecasăneapucămnoidereparaţii,
datorităfaptuluicănecesităcunoştinţetehnicespeciale.
12.1 Sugestii de întreţinere generale












NOTĂ PompeleAScupompădegradATEXşiFMsuntaprobatepentruutilizareaînlocurile
periculoase.DacăopompădegradExesteîntreţinutăsaureparatăîntr-unatelier
carenuesteaprobatEx,atuncinumaitrebuiefolosităînlocurilepericuloase.
Înacestcaz,plăcuţadeidenticareExtrebuiescoasăşiînlocuităcuplăcuţade
identicarestandardsau,înloculunaplăcuţastandardşisecundarăExsuntmontate
pepompă,plăcuţasecundarătrebuiesăeeliminată!
ATENŢIE! Intervenţiileînagregatelecuprotecţielaexploziesuntpermisenumaiînatelierele/
decătrepersoanelecuîmputernicirespecială,încondiţiileutilizăriipieselororiginale
aleproducătorului.Încazcontrar,certicareaExîşipierdevalabilitatea.Îndrumările
dedetaliu,instrucţiunileşischiţeledimensionalepentruservisareşipentrureparaţiile
pompeloranti-EXseregăsescînmanualulatelierASşitrebuiesăerespectate.
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Sulzer AS Installation and Operating Instructions

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