Sulzer Submersible Grinder Pump Type ABS Piranha S10 - PE125 Installation, Operating And Maintenance Instructions

Marca: Sulzer

Model: Submersible Grinder Pump Type ABS Piranha S10 - PE125

Tip: Installation, Operating And Maintenance Instructions

Pompă submersibilă cu cutit taietor tip ABS Piranha S10 _ PE125

www.sulzer.com

6006085-03 (07.2023)

Instrucţiuni de instalare, exploatare şi întreţinere

Sulzer îşi rezervă dreptul de a schimba specicaţiile după progresele tehnice.

26006085-03

Instrucţiuni de instalare, exploatare şi întreţinere (Traducerea instrucţiunilor originale)

Pompă submersibilă cu cutit taietor tip ABS Piranha

50 Hz: 60 Hz:

Ex (1 & Non-Ex Ex (1 Ex (2 & Non-Ex (3 Ex (2 & Non-Ex (3 Ex (2 & Non-Ex (3

S10/4W-50 PE30/2C-50 S10/4-60 PE25/2W-C-60 PE80/2-E-60

S12/2-50 PE 55/2E-50 S10/4W-60 PE28/2-C-60 PE100/2-E-60

S12/2W-50 PE70/2E-50 S20/2-60 PE35/2-C-60 PE110/2-E-60

S13/4-50 PE90/2E-50 S20/2W-60 PE35/2W-C-60 PE125/2-E-60

S17/2-50 PE110/2E-50 S26/2W-60 PE45/2-C-60

S17/2W-50 S30/2-60 PE45/2W-C-60

S21/2-50 Autorizaţii:

S26/2-50 (1 ATEX. (2 FM. (3 CSA.

Conţinut

1 Generalităţi ...........................................................................................................................................4

  .....................................................................................................4

  .................................................................................................................................4

2 Gama de performanță ........................................................................................................................... 4

3 Securitate ...............................................................................................................................................5

  .........................................................................................................5

4 Utilizarea motoarelor în zonele Ex .......................................................................................................5

  ...........................................................................................................................5

  ..................................................................................................................................5

  ...............................

 ......................................................................................................................5

 

 ............................................ 6

  ...................................... 6

5 Date tehnice ...........................................................................................................................................6

  ...................................................................................................................................................6

6 Caracteristici generale de proiectare ................................................................................................. 7

6.1  ............................................................................................ 8

6.2  ......................................................................................9

6.3  .......................................................................................10

7 Masele .................................................................................................................................................. 11

  .................................................................................................................................................. 11

  ...................................................................................................................................... 11

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8 Transport şi depozitare .......................................................................................................................12

  ................................................................................................................................................. 12

  ............................................................................................................................................... 12

  ...........................................................................................................................................12

  ....................................................................................... 12

9 Montare şi instalare ............................................................................................................................13

9.1  .........................................................................................................................13

  .....................................................................................................................................................13

  ..................................................................................................................................14

  .................................................................................................................14

  ....................................................................................................................15

  ..........................................................................................................................15

  ..............................................................................................................................................15

10 Conectare la reţeaua electrică ...........................................................................................................16

  ............................................................... 17

  ...........................................................................................................................18

  ............................................................................................................................19

  ............................................................................................................19

  ............................................................................................................................19

11 Dare în folosinţă ..................................................................................................................................20

  ............................................................................................... 21

  .............................................................................................................. 21

  .............................................................................................................. 21

12 Întreţinere şi servisare ........................................................................................................................21

  ............................................................................................................22

  ...................................................................................................................................22

  ...........................................................................................................22

  ................................................... 22

  ...................................................................................................................23

  ..........................................................................................................................23

  ..........................................................................................23

  .............................................................................................................. 24

  .............................................................................................................24

  ................................................................................................................ 24

  ...................................................................................................................24

  ...............................................................................................24

  ...............................................................................................................................................25

13 Ghid de soluţionare a problemelor de funcţionare ..........................................................................25

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Simboluri şi avertizări folosite în prezenta broşură:

 





  

ATENŢIE!

NOTĂ:

1 Generalităţi

1.1 Destinaţie de utilizare şi aplicabilitate









ATENŢIE! Temperaturamaximăamediuluipompatestede40°C.

NOTĂ: Scurgereadelubriantpoatecauzacontaminareaagentuluipompat.





ATENŢIE! Înaintedeinstalareapompei,consultaţiîntotdeaunareprezentantullocalSulzer

pentruindicaţiiprivindutilizareaşiaplicaţiaaprobată.

1.2 Cod de identicare



PE D ........ ..

302 E

2 Ex

2 Gama de performanță

50 Hz 60 Hz

0123456789

68 10 12 14 16 18 20 22 24 26 28 30 32

Pir-S

Pir-PE

50 Hz

0123456789

68 10 12 14 16 18 20 22 24 26 28 30 32

Pir-PE

Pir-S

60 Hz

6006085-03

3 Securitate

















 

3.1 Echipament individual de protecţie











4 Utilizarea motoarelor în zonele Ex

4.1 Autorizaţii antiexplozive





NOTĂ: Suntutilizatemetodeledeprotecţieîmpotrivaexploziilordetip„c”(securitate

constructivă)şidetip„k”(imersieîntr-unlichid),înconformitatecuENISO80079-37.

4.2 Informatii generale

 

 

  

 

1. 

2. 

-



3. 



60079-11.

4. 





ATENŢIE! Intervenţiileînagregatelecuprotecţielaexploziesuntpermisenumaiînatelierele/

decătrepersoanelecuîmputernicirespecială,încondiţiileutilizăriipieselororiginale

aleproducătorului.Încazcontrar,certicareaExîşipierdevalabilitatea.Toate

componentelerelevantedinpunctdevederealexploziilorşidimensiunilepot

găsiteînmanualuldeatelierşiînlistapieselordeschimb.

NOTĂ: Sevaacordaoatenţiespecialăprescripţiilorşidirectivelorspeciceţăriideutilizare!

4.3 Condiţii speciale pentru utilizarea în condiţii de siguranţă a motoarelor de tip S, cu

protecţie contra exploziilor.

1. 



2. 





66006085-03

3. 





. 



4.4 Pentru exploatarea pompelor Ex cu motor submersibil la convertorul de frecvenţă

(numai Piranha-PE) în zonele cu pericol de explozie (zonele ATEX 1 şi 2)





4.5 Pentru exploatarea pompelor submersibile Ex în variantă de instalare umedă





5 Date tehnice



.





5.1 Eticheta









ATENŢIE! PompelePiranhacupompădegradATEXşiFMsuntaprobatepentruutilizareaîn

locurilepericuloase.DacăopompădegradExesteîntreţinutăsaureparatăîntr-un

ateliercarenuesteaprobatEx,atuncinumaitrebuiefolosităînlocurilepericuloase.

Înacestcaz,plăcuţadeidenticareExtrebuiescoasăşiînlocuităcuplăcuţade

identicarestandardsau,înloculunaplăcuţastandardşisecundarăExsuntmontate

pepompă,plăcuţasecundarătrebuiesăeeliminată.

Plăcuţă standard

xx/xxxx

#######

1/min

Max.Liq.Temp: 40°C

Qmax m3/h Hmax m

Hmin m

Max m

Imp mm

P2: kW Insul. Cl.

P1: kW

UN V IN A

xx/xxxx

1/min

Max.Liq.Temp: 40°C

Weight kg

IEC60034.30 IE3

Qmax m3/h Hmax m

Hmin m

Max m

Imp mm

P2: kW

P1: kW

UN V IN A

 

6006085-03

Plăcuţă Ex

Baseefa 03ATEX07..X Ex II 2G Ex h db IIB T4 Gb

0598

II 2G Ex h db IIB T4 Gb PTB 10 ATEX 1062 X

0598





Legendă

    

  n 

Sn    

    40ºC

U  V  3

I  A  

     

     

P1  kW   

P2  kW   

#######   

6 Caracteristici generale de proiectare







86006085-03

6.1 Caracteristici de proiectare Piranha-S

1 8  15 

 9  16 

2 10  17 

3 11  18 

4 12  

5 13  19 

6 14 

7 

6006085-03

6.2 Caracteristici de proiectare Piranha-S HH

1 4 7

2 5 8

 6 9

3

10 6006085-03

6.3 Caracteristici de proiectare Piranha-PE



1

2

3

4

5

6





7



8 

9 

10 

11 

12 

13 

14 

15 

16 





17 

18 

19 

20 



21 

6006085-03

7 Masele

NOTĂ:  Masadepeplăcuţacudetaliitehnicesereferădoarlapompăşilacablu.

7.1 Piranha

Consolă

piedestal

şi

elemente

de xare

Postament tip

fustă

(transportabil)

Cablului de curent Pompă

(fără

cablu)

   

Piranha 400 V  208 V  230 V  460 V  600 V 

50 Hz

S10 - S17    - - - - 

S21    - - - - 

S21HH    - - - 

S26    - - - - 

PE 30/2D    - - - - 

PE 55/2D,    - - - - 

PE 70/2D    - - - - 

PE 90/2D, PE 110/2D    - - - - 

60 Hz

S10 & S20   -   -

S26   -  - -- 

S26HH   - -  - - 

S30   -   -

PE 25/2W   -   - - 

PE 28/2D   -     

PE 35/2W   -   - - 

PE 35/2D   -     

PE 45/2W   -   - - 

PE 45/2D   -     

PE 80/2D   -    

PE 100/2D,   -     

PE 110/2D   -     

PE 125/2D   -     

 Masa ft.

7.2 Lanţ (EN 818)*

Lungime (m) Greutate (kg)

WLL 320 WLL 400 WLL 630

  - -

3  

4  

6  

7  



M

s

S.

12 6006085-03

8 Transport şi depozitare

8.1 Ridicare

ATENŢIE! RespectaţigreutateatotalăaunităţilorSulzerşiacomponentelorataşateacestora!

(consultaţiplăcuţaindicatoarepentrugreutateaunităţiidebază).





OBSERVAŢIE! Echipamentulderidicattrebuieutilizatdacăgreutateatotalăaunităţiişia

accesoriilorataşatenuesteînconformitatecureglementăriledesiguranţălocale

privindridicareamanuală.



















OBSERVAŢIE! Directivelecuprivirelautilizareaînsiguranţăalanţurilor,acablurilorşiaverigilorde

lanţfurnizatedecătreSulzersuntevidenţiateînmanualulechipamentuluideridicare

furnizatîmpreunăcuarticoleleşitrebuierespectateînîntregime.

8.2 Transport







P

D



8.3 Depozitarea

1. 



2. 

3. 

4. 



8.3.1 Protecţia la umiditate a cablului de conectare

ATENŢIE! Capetelecablurilornuvorniciodatăscufundateînapă.





ATENŢIE! Capaceledeprotecţiesuntecientenumaiîmpotrivapulverizăriicuapăsausimilar

(IP44)şinusuntetanşateîmpotrivaapei.Capacelevorscoaseimediatînaintede

racordareaelectricăapompelor.





ATENŢIE! Dacăexistăposibilitateapătrunderiiapei,atuncicapătulcabluluisăedeasupra

niveluluimaximposibilallichidului.Sănudeteriorămcablulsauînvelişulacestuiaîn

timpulacesteioperaţii.

6006085-03

9 Montare şi instalare











• 





• 

.











9.1 Legătură echipotenţială

ÎE



.

Puncte de conectare

9.2 Ieşire





  

 

 

 

ATENŢIE! Ieşireasănueexpusălaîngheţare.

Piranha-S Piranha-PE

14 6006085-03

9.3 Tipuri de instalare

9.3.1 Scufundat în jomp din beton

1

2

3

4

5

6

7

8

9

10 

11 

12 

13 

14 

15 







Piranha Mărimea Nr. articol

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 62320536

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 62320538

PE55/2E - 125/2E  62320660

 62320661

O atenţie deosebită trebuie acordată la:

• 

• 

• 



ATENŢIE! Cabluldealimentaretrebuiemanipulatcuatenţieîntimpulmontăriişidemontării

pompeipentruaseprevenideteriorareaizolaţiei.Lascoatereapompeidinbazinulde

betoncudispozitivulderidicareasigurăridicareasimultanăacablurilordeconectare

pemăsurăcepompaînsineesteridicată.

6006085-03

Coborârea pompei pe şina de ghidare:

• 

• 



Piranha S10/4 - S30/2:

 

Piranha PE30/2C - 125/2E:

 

• 

• 



9.3.2 Instalare uscată (orizontal)





Piranha Nr. articol

S10/4 - S30/2 62665103

PE30/2C 62665399

PE55/2E - PE125/2E 62665400

O atenţie deosebită trebuie acordată la:

• 

• 



ATENŢIE! Cabluldealimentaretrebuiemanipulatcuatenţieîntimpulmontăriişidemontării

pompeipentruaseprevenideteriorareaizolaţiei.



 

9.3.3 Instalare transportabilă









 

 

 



9.3.4 Deaerisire







16 6006085-03

10 Conectare la reţeaua electrică



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ATENŢIE! Sistemuldealimentarecuenergieelectricătrebuiesărespectereglementărilelocale

cuprivirelaariasecţiuniitransversaleşilatensiuneamaximă.Tensiuneadepe

etichetapompeisăcorespundăcuceadinreţea.

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



NOTĂ: Consultaţi-văcuunelectrician.



• 



• 



PE1 Caracteristici nominale ale condensatorului

Motor Start (µF) Funcționare (µF) Tensiune (V)

PE25/2W 180 70 450

PE35/2W 180 70 450

PE45/2W 180 70 450

NOTĂ: Cabluldealimentaretrebuiesăeînlocuitdeproducător,unagentdeservicesaude

cătreopersoanăcalicată.

6006085-03

10.1 Funcţionarea la invertoare de frecvenţă (numai Piranha-PE)







• 

• 



• 



• 









• 



• 



• 



• 





















Domeniul critic

Domeniul necritic

L = Lungimea totală a conductorului (de la invertorul de frecvenţă la motor)

10 50 100 150 L[m]

UN[V]

660

600

460

400

380

230

Domeniul critic/necritic

18 6006085-03

10.2 Monitorizare etanşare











Scurgeri de intrare

Sursă de alimentare

Conectați borna 3

la masă sau

la carcasa pompei.

Producție

34 56

CA 461

Sulzer control de scurgere CA 461

Amplicatorul electronic

110 - 230 V AC 



ATENŢIE! Sarcinamaximăpecontactelereleului:2Amperi.

ATENŢIE! Estefoarteimportantsăreţineţică,cuexempluldeconexiunedemaisus,nu

esteposibilsăidenticaţicesenzor/alarmăesteactivat.Caalternativă,Sulzer

recomandăutilizareaunuimodulCA461separatpentruecaresenzor/intrare,

pentruapermitenunumaiidenticarea,cişipentruasolicitarăspunsuladecvatla

categoria/gravitateaalarmei.





ATENŢIE! LaaşareamonitorizăriiDIaetanşeităţii,agregatultrebuiesăescosdinfuncţiune

imediat.Înacestcaz,vărugămsăluaţilegăturacuserviciulclienţialrmeiSulzer!

NOTĂ: Funcţionareapompeicusenzoritermicişi/saudescurgeredeconectaţivaanula

garanţia.

6006085-03

10.3 Reglarea temperaturii







ATENŢIE! Pompeleaniexplozivesăefolositenumaiînzoneleexplosivecudetectoriitermici

montaţi.

10.3.1 Senzor de temperatură Bimetal

Rezistenţa

Temperatura

Utilizare Standard

 





 





Caracteristica de principiu a limitatorului de temperatură cu bimetal

...CA 100 V pentru 500 V ~

CA 250 V

CA cos φ = 1,0 2,5 A

CA cos φ = 0,6 1,6 A

I 5,0 A

ATENŢIE

Putereadecomutaremaximăareleelordetemperaturăestede5A,iartensiunea

nominală250V.

10.4 Diagrame de instalaţii

Monofazate:

2 3 4 5 6

60 Hz: PE

R S C 1 2 3

DIF1 FO R

50 Hz:

S C PE

2 3 4 5

F1 FO R50 Hz: S C PE

R C S PE

blk gry br

50 Hz:

2. 3. 1.

NOTĂ:



















Trei faze:

U1 V1 W1 V2 W2 U2 F1 FO DI PE

1 2 3 4 5 6 7 8 9

U V W F1 FO DI PE

1 2 3 4 5 6

60 Hz: PE

T1 T2 T3 1 2 3

50 Hz:

U V W F1 FO PE

1 2 3 4 5

50 Hz:

U V W PE

50 Hz:

blk gry br

20 6006085-03

Monofazate Trei faze

1. 2. 3. 4. 5. 6. 7.

Piranha 50 Hz

S10/4

S12/2

S17/2



















S13/4

S12/2

S17/2

S21/2

S26/2











































Piranha 60 Hz - -







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









- -

















PE45/2C-EX

PE80/2E-EX

PE100/2E-EX

PE110/2E-EX

PE125/2E-EX

* 400/695V.

ATENŢIE!: Esteimportantăfolosireacapacitoarelorcorectepentrupompelecuunicăfază,

folosireacapacitoarelorincorectevaducelaardereamotoarelor.

11 Dare în folosinţă





- 

- 

- 

- 

- 

- 

- 

- 



- 

- 

- 

- 

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Sulzer Submersible Grinder Pump Type ABS Piranha S10 - PE125 Installation, Operating And Maintenance Instructions

Marca: Sulzer

Model: Submersible Grinder Pump Type ABS Piranha S10 - PE125

Tip: Installation, Operating And Maintenance Instructions

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Sulzer Submersible Grinder Pump Type ABS Piranha S10 - PE125 Installation, Operating And Maintenance Instructions

Sulzer Submersible Grinder Pump Type ABS Piranha S10 - PE125 Installation, Operating And Maintenance Instructions

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