Sulzer Submersible Grinder Pump Type ABS Piranha S10 - PE125 Installation, Operating And Maintenance Instructions

Submersible Grinder Pump Type ABS Piranha S10 - PE125
Sulzer
Marca
Sulzer
Model
Submersible Grinder Pump Type ABS Piranha S10 - PE125
Tip
Installation, Operating And Maintenance Instructions
Pompă submersibilă cu cutit taietor tip ABS Piranha S10 _ PE125
www.sulzer.com
6006085-03 (07.2023)
ro
Instrucţiuni de instalare, exploatare şi întreţinere
Sulzer îşi rezervă dreptul de a schimba specicaţiile după progresele tehnice.
26006085-03
Instrucţiuni de instalare, exploatare şi întreţinere (Traducerea instrucţiunilor originale)
Pompă submersibilă cu cutit taietor tip ABS Piranha
50 Hz: 60 Hz:
Ex (1 & Non-Ex Ex (1 Ex (2 & Non-Ex (3 Ex (2 & Non-Ex (3 Ex (2 & Non-Ex (3
S10/4W-50 PE30/2C-50 S10/4-60 PE25/2W-C-60 PE80/2-E-60
S12/2-50 PE 55/2E-50 S10/4W-60 PE28/2-C-60 PE100/2-E-60
S12/2W-50 PE70/2E-50 S20/2-60 PE35/2-C-60 PE110/2-E-60
S13/4-50 PE90/2E-50 S20/2W-60 PE35/2W-C-60 PE125/2-E-60
S17/2-50 PE110/2E-50 S26/2W-60 PE45/2-C-60
S17/2W-50 S30/2-60 PE45/2W-C-60
S21/2-50 Autorizaţii:
S26/2-50 (1 ATEX. (2 FM. (3 CSA.
Conţinut
1 Generalităţi ...........................................................................................................................................4
  .....................................................................................................4
  .................................................................................................................................4
2 Gama de performanță ........................................................................................................................... 4
3 Securitate ...............................................................................................................................................5
  .........................................................................................................5
4 Utilizarea motoarelor în zonele Ex .......................................................................................................5
  ...........................................................................................................................5
  ..................................................................................................................................5
  ...............................
 ......................................................................................................................5
 
 ............................................ 6
  ...................................... 6
5 Date tehnice ...........................................................................................................................................6
  ...................................................................................................................................................6
6 Caracteristici generale de proiectare ................................................................................................. 7
6.1  ............................................................................................ 8
6.2  ......................................................................................9
6.3  .......................................................................................10
7 Masele .................................................................................................................................................. 11
  .................................................................................................................................................. 11
  ...................................................................................................................................... 11
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8 Transport şi depozitare .......................................................................................................................12
  ................................................................................................................................................. 12
  ............................................................................................................................................... 12
  ...........................................................................................................................................12
  ....................................................................................... 12
9 Montare şi instalare ............................................................................................................................13
9.1  .........................................................................................................................13
  .....................................................................................................................................................13
  ..................................................................................................................................14
  .................................................................................................................14
  ....................................................................................................................15
  ..........................................................................................................................15
  ..............................................................................................................................................15
10 Conectare la reţeaua electrică ...........................................................................................................16
  ............................................................... 17
  ...........................................................................................................................18
  ............................................................................................................................19
  ............................................................................................................19
  ............................................................................................................................19
11 Dare în folosinţă ..................................................................................................................................20
  ............................................................................................... 21
  .............................................................................................................. 21
  .............................................................................................................. 21
12 Întreţinere şi servisare ........................................................................................................................21
  ............................................................................................................22
  ...................................................................................................................................22
  ...........................................................................................................22
  ................................................... 22
  ...................................................................................................................23
  ..........................................................................................................................23
  ..........................................................................................23
  .............................................................................................................. 24
  .............................................................................................................24
  ................................................................................................................ 24
  ...................................................................................................................24
  ...............................................................................................24
  ...............................................................................................................................................25
13 Ghid de soluţionare a problemelor de funcţionare ..........................................................................25
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Simboluri şi avertizări folosite în prezenta broşură:
 


  
ATENŢIE!
NOTĂ:
1 Generalităţi
1.1 Destinaţie de utilizare şi aplicabilitate




ATENŢIE! Temperaturamaximăamediuluipompatestede40°C.
NOTĂ: Scurgereadelubriantpoatecauzacontaminareaagentuluipompat.


ATENŢIE! Înaintedeinstalareapompei,consultaţiîntotdeaunareprezentantullocalSulzer
pentruindicaţiiprivindutilizareaşiaplicaţiaaprobată.
1.2 Cod de identicare

PE D ........ ..
302 E
2 Ex
2 Gama de performanță
50 Hz 60 Hz
20
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68 10 12 14 16 18 20 22 24 26 28 30 32
Pir-S
Pir-PE
50 Hz
20
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68 10 12 14 16 18 20 22 24 26 28 30 32
Pir-PE
Pir-S
60 Hz
5
6006085-03
3 Securitate








 
3.1 Echipament individual de protecţie





4 Utilizarea motoarelor în zonele Ex
4.1 Autorizaţii antiexplozive


NOTĂ:Suntutilizatemetodeledeprotecţieîmpotrivaexploziilordetip„c”(securitate
constructivă)şidetip„k”(imersieîntr-unlichid),înconformitatecuENISO80079-37.
4.2 Informatii generale
 
 
 
 
1. 
2. 
-

3. 

60079-11.
4. 


ATENŢIE! Intervenţiileînagregatelecuprotecţielaexploziesuntpermisenumaiînatelierele/
decătrepersoanelecuîmputernicirespecială,încondiţiileutilizăriipieselororiginale
aleproducătorului.Încazcontrar,certicareaExîşipierdevalabilitatea.Toate
componentelerelevantedinpunctdevederealexploziilorşidimensiunilepot
găsiteînmanualuldeatelierşiînlistapieselordeschimb.
NOTĂ: Sevaacordaoatenţiespecialăprescripţiilorşidirectivelorspeciceţăriideutilizare!
4.3 Condiţii speciale pentru utilizarea în condiţii de siguranţă a motoarelor de tip S, cu
protecţie contra exploziilor.
1. 

2. 


66006085-03
3. 


. 

4.4 Pentru exploatarea pompelor Ex cu motor submersibil la convertorul de frecvenţă
(numai Piranha-PE) în zonele cu pericol de explozie (zonele ATEX 1 şi 2)


4.5 Pentru exploatarea pompelor submersibile Ex în variantă de instalare umedă


5 Date tehnice

.


5.1 Eticheta




ATENŢIE! PompelePiranhacupompădegradATEXşiFMsuntaprobatepentruutilizareaîn
locurilepericuloase.DacăopompădegradExesteîntreţinutăsaureparatăîntr-un
ateliercarenuesteaprobatEx,atuncinumaitrebuiefolosităînlocurilepericuloase.
Înacestcaz,plăcuţadeidenticareExtrebuiescoasăşiînlocuităcuplăcuţade
identicarestandardsau,înloculunaplăcuţastandardşisecundarăExsuntmontate
pepompă,plăcuţasecundarătrebuiesăeeliminată.
Plăcuţă standard
xx/xxxx
#######
1/min
Max.Liq.Temp: 40°C
Qmax m3/h Hmax m
Hmin m
Max m
Imp mm
P2: kW Insul. Cl.
P1: kW
UN V IN A
xx/xxxx
1/min
Max.Liq.Temp: 40°C
Weight kg
IEC60034.30 IE3
Qmax m3/h Hmax m
Hmin m
Max m
Imp mm
P2: kW
P1: kW
UN V IN A
 
7
6006085-03
Plăcuţă Ex
Baseefa 03ATEX07..X Ex II 2G Ex h db IIB T4 Gb
0598
II 2G Ex h db IIB T4 Gb PTB 10 ATEX 1062 X
0598


Legendă
   
  n 
Sn    
    40ºC
U  V  3
I  A  
     
     
P1  kW  
P2  kW   
#######   
6 Caracteristici generale de proiectare



A
B
86006085-03
6.1 Caracteristici de proiectare Piranha-S
1
5
6
7
9
3
8
10
11
12
13
14
15
16
17
19
18
4
2
1 8  15 
 9  16 
2 10  17 
3 11  18 
4 12  
5 13  19 
6 14 
7 
9
6006085-03
6.2 Caracteristici de proiectare Piranha-S HH
8
9
1
2
3
4
5
7
6
1 4 7
2 5 8
 6 9
3
10 6006085-03
6.3 Caracteristici de proiectare Piranha-PE

18
7
8
9
10
12
13
14
15
14
16
11
1
3
4
5
6
19
20
2
17
21
1
2
3
4
5
6


7

8 
9 
10 
11 
12 
13 
14 
15 
16 


17 
18 
19 
20 

21 
11
6006085-03
7 Masele
NOTĂ:  Masadepeplăcuţacudetaliitehnicesereferădoarlapompăşilacablu.
7.1 Piranha
Consolă
piedestal
şi
elemente
de xare
Postament tip
fustă
(transportabil)
Cablului de curent Pompă
(fără
cablu)
   
Piranha 400 V  208 V  230 V  460 V  600 V 
50 Hz
S10 - S17    - - - - 
S21    - - - - 
S21HH    - - - 
S26    - - - - 
PE 30/2D    - - - - 
PE 55/2D,    - - - - 
PE 70/2D    - - - - 
PE 90/2D, PE 110/2D    - - - - 
60 Hz
S10 & S20   -   -
S26   -  - -- 
S26HH   - -  - - 
S30   -   -
PE 25/2W   -   - - 
PE 28/2D   -     
PE 35/2W   -   - - 
PE 35/2D   -     
PE 45/2W   -   - - 
PE 45/2D   -     
PE 80/2D   -    
PE 100/2D,   -     
PE 110/2D   -     
PE 125/2D   -     
 Masa ft.
7.2 Lanţ (EN 818)*
Lungime (m) Greutate (kg)
WLL 320 WLL 400 WLL 630
  - -
3  
4  
6  
7  

M
s
S.
12 6006085-03
8 Transport şi depozitare
8.1 Ridicare
ATENŢIE! RespectaţigreutateatotalăaunităţilorSulzerşiacomponentelorataşateacestora!
(consultaţiplăcuţaindicatoarepentrugreutateaunităţiidebază).


OBSERVAŢIE! Echipamentulderidicattrebuieutilizatdacăgreutateatotalăaunităţiişia
accesoriilorataşatenuesteînconformitatecureglementăriledesiguranţălocale
privindridicareamanuală.









OBSERVAŢIE! Directivelecuprivirelautilizareaînsiguranţăalanţurilor,acablurilorşiaverigilorde
lanţfurnizatedecătreSulzersuntevidenţiateînmanualulechipamentuluideridicare
furnizatîmpreunăcuarticoleleşitrebuierespectateînîntregime.
8.2 Transport



P
D

8.3 Depozitarea
1. 

2. 
3. 
4. 

8.3.1 Protecţia la umiditate a cablului de conectare
ATENŢIE! Capetelecablurilornuvorniciodatăscufundateînapă.


ATENŢIE! Capaceledeprotecţiesuntecientenumaiîmpotrivapulverizăriicuapăsausimilar
(IP44)şinusuntetanşateîmpotrivaapei.Capacelevorscoaseimediatînaintede
racordareaelectricăapompelor.


ATENŢIE! Dacăexistăposibilitateapătrunderiiapei,atuncicapătulcabluluisăedeasupra
niveluluimaximposibilallichidului.Sănudeteriorămcablulsauînvelişulacestuiaîn
timpulacesteioperaţii.
13
6006085-03
9 Montare şi instalare





• 


• 
.





9.1 Legătură echipotenţială
ÎE

.
Puncte de conectare
9.2 Ieşire


  
 
 
 
ATENŢIE! Ieşireasănueexpusălaîngheţare.
Piranha-S Piranha-PE
14 6006085-03
9.3 Tipuri de instalare
9.3.1 Scufundat în jomp din beton
1
2
3
4
5
6
7
8
9
10 
11 
12 
13 
14 
15 



Piranha Mărimea Nr. articol
S10/4 - S30/2  62320674
 62320536
PE30/2C  62320676
 62320538
PE55/2E - 125/2E  62320660
 62320661
O atenţie deosebită trebuie acordată la:
• 
• 
• 

ATENŢIE! Cabluldealimentaretrebuiemanipulatcuatenţieîntimpulmontăriişidemontării
pompeipentruaseprevenideteriorareaizolaţiei.Lascoatereapompeidinbazinulde
betoncudispozitivulderidicareasigurăridicareasimultanăacablurilordeconectare
pemăsurăcepompaînsineesteridicată.
15
6006085-03
Coborârea pompei pe şina de ghidare:
• 
• 

Piranha S10/4 - S30/2:
 
Piranha PE30/2C - 125/2E:
 
• 
• 

9.3.2 Instalare uscată (orizontal)


Piranha Nr. articol
S10/4 - S30/2 62665103
PE30/2C 62665399
PE55/2E - PE125/2E 62665400
O atenţie deosebită trebuie acordată la:
• 
• 
• 

ATENŢIE! Cabluldealimentaretrebuiemanipulatcuatenţieîntimpulmontăriişidemontării
pompeipentruaseprevenideteriorareaizolaţiei.

 
9.3.3 Instalare transportabilă




 
 
 

9.3.4 Deaerisire



16 6006085-03
10 Conectare la reţeaua electrică
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ATENŢIE! Sistemuldealimentarecuenergieelectricătrebuiesărespectereglementărilelocale
cuprivirelaariasecţiuniitransversaleşilatensiuneamaximă.Tensiuneadepe
etichetapompeisăcorespundăcuceadinreţea.
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
NOTĂ: Consultaţi-văcuunelectrician.

• 

• 

PE1 Caracteristici nominale ale condensatorului
Motor Start (µF) Funcționare (µF) Tensiune (V)
PE25/2W 180 70 450
PE35/2W 180 70 450
PE45/2W 180 70 450
NOTĂ: Cabluldealimentaretrebuiesăeînlocuitdeproducător,unagentdeservicesaude
cătreopersoanăcalicată.
17
6006085-03
10.1 Funcţionarea la invertoare de frecvenţă (numai Piranha-PE)



• 
• 

• 

• 




• 

• 

• 

• 

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






Domeniul critic
Domeniul necritic
L = Lungimea totală a conductorului (de la invertorul de frecvenţă la motor)
10 50 100 150 L[m]
UN[V]
660
600
460
400
380
230
Domeniul critic/necritic
18 6006085-03
10.2 Monitorizare etanşare





Scurgeri de intrare
Sursă de alimentare
Conectați borna 3
la masă sau
la carcasa pompei.
Producție
34 56
CA 461
Sulzer control de scurgere CA 461
Amplicatorul electronic
110 - 230 V AC 

ATENŢIE! Sarcinamaximăpecontactelereleului:2Amperi.
ATENŢIE! Estefoarteimportantsăreţineţică,cuexempluldeconexiunedemaisus,nu
esteposibilsăidenticaţicesenzor/alarmăesteactivat.Caalternativă,Sulzer
recomandăutilizareaunuimodulCA461separatpentruecaresenzor/intrare,
pentruapermitenunumaiidenticarea,cişipentruasolicitarăspunsuladecvatla
categoria/gravitateaalarmei.


ATENŢIE! LaaşareamonitorizăriiDIaetanşeităţii,agregatultrebuiesăescosdinfuncţiune
imediat.Înacestcaz,vărugămsăluaţilegăturacuserviciulclienţialrmeiSulzer!
NOTĂ: Funcţionareapompeicusenzoritermicişi/saudescurgeredeconectaţivaanula
garanţia.
19
6006085-03
10.3 Reglarea temperaturii



ATENŢIE! Pompeleaniexplozivesăefolositenumaiînzoneleexplosivecudetectoriitermici
montaţi.
10.3.1 Senzor de temperatură Bimetal
Rezistenţa
Temperatura
Utilizare Standard
 


 


Caracteristica de principiu a limitatorului de temperatură cu bimetal
...CA 100 V pentru 500 V ~
CA 250 V
CA cos φ = 1,0 2,5 A
CA cos φ = 0,6 1,6 A
I 5,0 A
ATENŢIE
Putereadecomutaremaximăareleelordetemperaturăestede5A,iartensiunea
nominală250V.
10.4 Diagrame de instalaţii
Monofazate:
1
1
2 3 4 5 6
60 Hz: PE
R S C 1 2 3
DIF1 FO R
50 Hz:
S C PE
1
1
2 3 4 5
F1 FO R50 Hz: S C PE
R C S PE
1
blk gry br
50 Hz:
2. 3. 1.
NOTĂ:









Trei faze:
U1 V1 W1 V2 W2 U2 F1 FO DI PE
1 2 3 4 5 6 7 8 9
U V W F1 FO DI PE
1 2 3 4 5 6
60 Hz: PE
T1 T2 T3 1 2 3
50 Hz:
U V W F1 FO PE
1 2 3 4 5
50 Hz:
U V W PE
50 Hz:
blk gry br
6.
5.
7.
4.
20 6006085-03
Monofazate Trei faze
1. 2. 3. 4. 5. 6. 7.
Piranha 50 Hz
S10/4
S12/2
S17/2









S13/4
S12/2
S17/2
S21/2
S26/2





















Piranha 60 Hz - -









- -








PE45/2C-EX
PE80/2E-EX
PE100/2E-EX
PE110/2E-EX
PE125/2E-EX
-
* 400/695V.
ATENŢIE!: Esteimportantăfolosireacapacitoarelorcorectepentrupompelecuunicăfază,
folosireacapacitoarelorincorectevaducelaardereamotoarelor.
11 Dare în folosinţă

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- 
- 
- 
- 
- 
- 
- 
- 
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- 
- 
- 
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Sulzer Submersible Grinder Pump Type ABS Piranha S10 - PE125 Installation, Operating And Maintenance Instructions

Submersible Grinder Pump Type ABS Piranha S10 - PE125
Sulzer
Marca
Sulzer
Model
Submersible Grinder Pump Type ABS Piranha S10 - PE125
Tip
Installation, Operating And Maintenance Instructions
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