Sames Inogun M Manual de utilizare

Instruction manual

DRT7132

D - 2022/09

Inogun M / Inogun M +

Powder Spray Gun

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DRT7132

D - 2022/09

All communication or reproduction of this document, in any form whatsoever and all use or communication of its

contents are forbidden without express written authorisation from Sames.

The descriptions and characteristics mentioned in this document are subject to change without prior notice

Sames operating manuals are written in French and translated into English, German, Spanish, Italian and Portuguese.

The French version is deemed the official text and Sames will not be liable for the translations into other languages.

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DRT7132

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Services

Certification and referencing

Sames is certified as a training center by the DIRRECTE of the Auvergne Rhône Alpes region under the number 84

38 06768 38.

Our company provides, throughout the year, training courses allowing you to acquire the essential know-how for the

implementation and maintenance of your equipment in order to guarantee its performance in the long term.

A catalog is available on request.

www.sames.com/france/fr/services-training.html

Line audits

As part of a technical assistance program for our customers using Sames equipment, the line audits are intended to

help you optimize and control your production tool.

Our network of experts is continuously trained and qualified to provide our customers with technical expertise on the

liquid or powder installations in which our equipment is integrated. The global environment of the production lines is

taken into account during this technical audit.

A brochure is available for download:

www.sames.com/france/fr/services-service-contract.html

Maintenance program

An annual maintenance program (including or not the consumables to be replaced during each intervention) can be

considered with the partnership of Sames. It is associated with a preventive maintenance plan established during a

first audit visit which details the control points necessary to guarantee the performance of the installed equipment.

www.sames.com/france/fr/services-service-contract.html

Hotline

www.sames.com/france/fr/services-service-contract.html

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Inogun M / Inogun M +

1. Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6

1.1. Configuration of the certified equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

1.1.1. Applicable Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2. Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.3. Meaning of pictograms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.4. Precautions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.5. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.6. Regulatory tests to be carried out on the equipment according to standard

EN 50050-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.7. Important recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.7.1. Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.7.2. O-ring seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.7.3. Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.8. Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

2. Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

3. Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15

3.1. Dimensions (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.2. General characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.3. Air compressed quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4. Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4. Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 18

4.1. Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5. Startup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20

5.1. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

5.2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2.1. Installation of an extended nozzle (option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

5.2.2. Procedure for mounting the counter-electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

6. Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23

6.1. Summary table of maintenance operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6.2. Preventive maintenance plan - PMP 7132 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.3. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.3.1. Procedure A1: Spray gun cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6.3.2. Procedure A2: Electrode support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

6.4. Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.4.1. Procedure B1: Replacement of fixing hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

6.4.2. Procedure B2: Replacement of trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

6.4.3. Procedure C1: Assembly / Disassembly barrel / handle . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6.4.4. Procedure C2: Replacement of HVU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.4.5. Procedure C3: Replacement of air connector o-rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.4.6. Procedure D1: Powder duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.4.7. Procedure D2: Replacement of low voltage cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.4.8. Procedure D3: Replacement of control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7. Troubleshootings- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38

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8. Spare parts list - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39

8.1. Manual spray guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8.1.1. Inogun M spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

8.1.2. Inogun M + spray gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

8.2. Barrel assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

8.3. Handle assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

8.4. Electrode supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

8.4.1. Flat spray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

8.4.2. Optional: Extended flat spray nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.4.3. Round spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

8.4.4. Option, Extended round spray nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

8.5. Counter-electrode assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

8.6. Spray type conversion kits for extended nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

8.6.1. Kit for converting a flat spray into a round spray for extended nozzles . . . . . . . . . . . 57

8.6.2. Kit for converting a round spray into a flat spray for extended nozzles . . . . . . . . . . . 58

8.7. Additional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

9. Revision index History - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60

10. Appendices - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61

10.1. Preventive maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

10.2. EU and UK declarations of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

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1. Health and safety instructions

This manual contains links to the following operating instructions:

•see DRT7145 for the Inobox control module.

•see DRT7134 for the Inocontroller control module.

1.1. Configuration of the certified equipment

All of these operating manuals define the configuration of the certified equipment.

1.1.1. Applicable Standards

The Inogun M guns has been designed according to standards indicated below:

Canadian Standards:

• CSA C22.2 No. 61010-1:12

• CSA C22.2 No. 213:19

• CSA C22.2 No. 0:20

• CSA C22.2 No. 60079-31:15 as a guide

• EN 50177:09 / A1:13 as a guide

• EN 50500-2:18 as a guide

US Standards:

• FANSI/ISA-61010-1: 3rd Ed.

• FM3600: 2018

• FM3611: 2018

• FM 7260: 2018 as a guide

• UL60079-31:2nd Ed. as a guide

Installation:

•In Canada, the installation has to be in compliance with the Canadian Electrical Code C22.1 part I, standard

safety for electrical installations.

•In the USA, the installation has to be in compliance with the National Electrical Code NFPA 70.

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1.2. Marking

The Inogun M and Inogun M + guns are classified as type "A-P" according to EN50050-2.

Marking of the guns:

The X sign placed after the EU/UK type examination certificate number indicates that this device is subject to special

operating conditions:

• This equipment is designed for an ambient temperature range of 0°C to 40°C.

• During installation, the user should take into account that the keypad of the Inobox control module has only

been subjected to a slight mechanical impact (see DRT7145).

•The Inobox control module must be protected from light.

"For Electrostatic Finishing Applications using Class II, spray material when configured

according to 800004734", this statement may be abbreviated to read ‘For Electro. Fin. Appl.

CL. II, Spray Matl. when configured according to 800004734’.

Laser engraving indicating the reference number of

the gun as well as its serial number (the first 2 digits

correspond to the year of manufacture)

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* ATEX/UKCA Inogun M configurations

* ATEX/UKCA Inogun M + configurations

Inogun M spray gun - P/N 910030034

High Voltage Unit - P/N 910024679

Electrode support - P/N 910027640

Low voltage cable 6 m- P/N 910029134

Inogun M spray gun - P/N 910030034-12

High Voltage Unit - P/N 910024679

Electrode support - P/N 910027640

Low voltage cable 12 m- P/N 910029182

Inogun M spray gun - P/N 910030034-18

High Voltage Unit - P/N 910024679

Electrode support - P/N 910027640

Low voltage cable 18 m- P/N 910029982

P/N Inogun M

(*)

Inobox

P/N 910029983

P/N 910029984

P/N 910030576

Inocontroller

P/N 910028596

X 910030034 X X

X 910030034-12 X X

X 910030034-18 X X

Inogun M + spray gun - P/N 910031951

High Voltage Unit - P/N 910031489

Electrode support - P/N 910027640

Low voltage cable 6 m- P/N 910029134

Inogun M + spray gun - P/N 910031951-12

High Voltage Unit - P/N 910031489

Electrode support - P/N 910027640

Low voltage cable 12 m- P/N 910029182

P/N Inogun M +

(*)

Inobox

P/N 910029983

P/N 910029984

P/N 910030576

Inocontroller

P/N 910028596

X 910031951 X X

X 910031951-12 X X

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1.3. Meaning of pictograms

Warning electricity Warning

Automatic start-up

Warning

Hot surfaces

Warning

Explosive material

General warning

sign

Warning

High pressure

Warning

Crushing of hands

Warning for

explosive

atmospheres

Warning:

Flammable material

Warning:

Corrosive substance

Warning:

Toxic material

Warning

Harmful products

No access for people

with active implanted

cardiac devices

Wear ear

protection

Wear a face shield

Wear respiratory

protection

Wear safety

footwear

Wear protective

clothing

Wear protective

gloves

Wear head

protection

Opaque eye

protection must be

worn

General mandatory

action sign

Connect an earth

terminal to the

ground

Refer to

Instruction manual

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1.4. Precautions for Use

This document contains information that all operators should be aware of and understand before using the spray

gun. This information highlights situations that could result in serious damage and indicates the precautions that

should be taken to avoid them.

Before any use of the projector, check that all operators:

• have previously be trained by the company Sames, or by their distributors registered by them for this

purpose.

• have read and understood the user manual and all rules for installation and operation, as laid out

below.

It is the responsibility of the operators’ workshop manager to ensure these two points and it

is also his responsibility to make sure that all operators have read and understood the user

manuals for any peripheral electrical equipment present in the powdering area.

1.5. Warnings

It is imperative that anyone wearing a pacemaker does not use the equipment and does not

enter the projection area.

High voltage can cause the pacemaker to malfunction.

Safety may be jeopardized if this equipment is not operated, disassembled and reassembled in

compliance with the instructions given in this manual and in any European Standard or national

safety regulations in force.

Equipment performance is only guaranteed if original spare parts distributed by Sames are

used.

To guarantee an optimal assembly, spare parts must be stored in a temperature close to their

temperature of use. Should the opposite occur, a sufficient waiting time must be observed

before the installation, so that all the elements are assembled in the same temperature.

This equipment is intended for spraying powder paint only.

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This equipment must only be used in powdering locations according to standard EN 50050-2

and EN 16985. The equipment has to be used only within ventilated in order to reduce risks for

the health of the operators, fire or explosion. The efficiency of the extraction ventilation

system has to be daily checked.

Within explosive atmospheres produced by the spraying process, only appropriate explosion-proof electrical

equipment has to be used.

1 The operator must wear shoes according to standard EN ISO 20344 and the insulation resistance measured

must not exceed 100 MΩ.

2 The protective clothes, including gloves, must conform to standard EN 1149-5 and the insulation resistance

measured must not exceed 100 MΩ.

3 Using individual protection equipment will limit the risks of contact and/or inhalation of toxic product, gas,

vapours, fog or dusts that can be produced while using the equipment. The user has to follow the coating

product manufacturer’s recommendations.

4 Contact or inhalation of the products used with this equipment may be dangerous for personnel (see: safety

data sheets for the products used). The pressure coating material or compressed air must not be directed at

people or animals.

5 The parts to be painted must have a resistance to earth less than or equal to 1 MΩ (measurement voltage of

at least 500V or 1000V) (§6.2.2.4 in Standard EN 50050-2). This must be checked regularly.

6 All conductive structures such as floors, powder spray station walls, ceilings, barriers, barriers, parts to be

painted, powder dispensing tank placed in or near the work area and the ground terminal of the electro-

pneumatic control module must be electrically connected to the grounding system for protecting the power

supply.

7 The floor on which the operator works must be dissipative (bare concrete floor or metal grating). Never cover

the floor with an insulating covering. In potentially explosive locations, floor assemblies must be dissipative in

accordance with EN 61340-4-1.

8 Switch off the power supply to the Inobox before connecting the Inogun M guns.

Before disconnecting the gun, cut off the power supply to the Inobox (otherwise a malfunction may occur).

9 IIt is essential to properly ventilate the spray booths to avoid any powder output and to ensure a powder

concentration below the lower explosive limit (LEL). The associated equipment must be placed outside the

hazardous areas and its commissioning must be controlled by the operation of the cabin suction fan.

10Never point the gun at a person or animal.

11Powder spraying must be carried out in front of a ventilated station provided for this purpose. The activation of

the Inobox must be controlled by the operation of the ventilation system. The correct operation of the drive

must be checked once a week.

12The ambient operating temperature must be between 0 and 40°C.

13The electrostatic powder spraying equipment must be maintained regularly in accordance with the indications

and instructions given by Sames.

Repairs must be carried out in strict accordance with these instructions.

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14The electrostatic powder spraying equipment should only be operated if it is in perfect condition. Damaged

equipment must be removed from service immediately and repaired.

15Before cleaning the projectors or doing any other work in the spray area, the power supply to the high-voltage

generator must be disconnected, protected against restarting and the HV circuit protected. (projector)

discharged to ground.

Cleaning must be carried out in mechanically ventilated areas.

16Inside the booth it is forbidden to use naked flames, glowing objects or devices likely to produce sparks.

It is also forbidden to store flammable products, or recipients that have contained them, in the vicinity of the

booth.

The surrounding area must be kept clear and clean.

17In the explosive zone, it is forbidden to use non-certified electrical or non-electrical equipment such as

electrical extension cords, multi-sockets, switches, etc.

A warning sign in a language understood by the operator, summarizing the safety rules described above, must be

prominently displayed in the vicinity of the powder spray station.

1.6. Regulatory tests to be carried out on the equipment according to standard EN 50050-2

The tests must be carried out on the spraying equipment. The tests must be carried out by competent personnel

and include the tests described below (see § 6.2.3 table 1 in standard EN 50050-2).

(*) Intervals depend on operating and local conditions.

1.7. Important recommendations

1.7.1. Ventilation

Do not start the powder application with the Inogun M spray gun until the spray booth ventilation system is

switched on. If the ventilation is switched off, toxic substances or dust may remain in the spray booth and cause a

risk of fire, poisoning or irritation.

1.7.2. O-ring seals

Use the seals recommended in this manual.

1.7.3. Ambient temperature

The spray gun is designed to normally operate at an ambient temperature comprised between 0°C and + 40°C.

The storage temperature must never exceed +60°C.

Type of test Requirements

Grounding measures Weekly

Forced ventilation interlock and manual electrostatic spraying

equipment Annual

Checking manual electrostatic spraying equipment for damage Weekly

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1.8. Guarantee

Under the guarantee, which applies only to the buyer, Sames agrees to repair operating faults resulting from a

design fault, materials or manufacture, under the conditions set out below.

The guarantee claim must define the exact nature of the fault concerned, in writing.

The Sames guarantee only covers equipment that has been serviced and cleaned according to standard procedures

and our own instructions, that has been fitted with parts approved by Sames or that has not been modified by the

customer.

More precisely, the guarantee does not cover damage resulting from:

• the customer's negligence or inattention,

• incorrect use,

• failure to follow procedures,

• use of a control system not designed by Sames or a Sames control system modified by a third party without

written permission from an authorized Sames technical agent,

• accidents such as: collision with external objects, or similar events,

• flooding, earthquake, fire or similar events,

• use of seals not complying with Sames recommendations,

• pollution of air circuits by fluids or substances other than air.

The Sames guns type Inogun M / M + are covered by a warranty (refer to the general sales conditions for its

application).

The guarantee does not apply to wearing parts such as electrode supports, deflectors, powder tube, seals, etc...

The guarantee will take effect from the date of the first start-up or of the provisional acceptance report.

Under no circumstances, either in the context of this guarantee or in other contexts, will Sames be held responsible

for physical injury or intangible damage, damage to brand image and loss of production resulting directly from its

products.

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2. Description

The Inogun M guns is a manual gun designed to project powder by means of a high voltage unit integrated in the

gun which delivers up to 100 kV and 110 μA.. It is associated with an Inobox or Inocontroller control module which

controls both the high voltage and the powder flow rate of the gun connected to it. These two inseparable elements

constitute a manual powder coating equipment.

This new gun integrates a dual control by the + and - keys located on the rear keyboard which allow to adjust powder

flow, current or change of the program according to the selection on the Inobox module (see DRT7145) when

pressing the keyboard.

Item Description

1Fastening hook

2Barrel

3Nozzle nut

4Flat spray deflector

5Trigger

6High voltage presence LED

7Low voltage cable

8Powder fitting

9Handle

10 Control box

1 2 3 4

5

78

9

10

6

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3. Characteristics

3.1. Dimensions (mm)

mm inches

A271 10.67

B339 13.35

C50 1.97

A

B

C

DES07478

16 Member of Exel group

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3.2. General characteristics

3.3. Air compressed quality

Characteristics of compressed air supply according to the standard NF ISO 8573-1:

*: Values are given for a temperature of 20 °C (68 °F) at an atmospheric pressure of 1 013 mbar.

Non-compliance with these characteristics may result in incorrect operation of the

Inocontroller or Inobox control modules.

A 5 μm filter must be installed upstream of the compressed air supply of the Inocontroller or

Inobox control modules. This filter is sized according to the size of the installation.

Sames recommends using a filter of the type indicated in the section (see § 8.7 page 59). In the

event of damage to the equipment due to the use of polluted air, the warranty may not be

applied.

Inogun M / M+ spray guns

Ambient temperature during operations 0° to 40°C

Maximum operating altitude 2000 m

Weight of the gun (without cable and hose) 565 g

Maximum output voltage negative HVU -100 kV (0 kV, -10 kV)

Maximum output voltage positive HVU +100 kV (0 kV, -10 kV)

Max. output current 110 μA (+ or - 10 μA)

High voltage unit capacity 60 pF

Supply pressure 7 bar +/- 1 bar

Maximum powder flow rate 24 kg/h

Maximum relative humidity of 80% for temperatures up to 31°C, and

linear decrease to 50% relative humidity at 40°C. maximum 80% non-condensing

Storage / Transport

Storage duration Max. 2 years

Minimum/maximum storage temperature -10°C + 45°C

Humidity 95% non-condensing

Min. pressure 750 mBar

Exposure to UV radiation Stored away from light

Exposure to ionizing radiation Not admitted

Maximum dew point at 6 bar (87 psi) Class 4 i.e + 3°C (37°F)

Maximum particle-size of solid pollutants Class 3 i.e 5 μm

Maximum oil concentration Class 1 i.e 0,01 mg/m03 *

Maximum concentration of solid pollutants Class 3 i.e 5 mg/m03 *

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3.4. Operating principle

By pulling the gun trigger, the power supply and electrical charging of the powder is triggered.

Keys et on the back keyboard are used to adjust:

• Powder flow when simultaneously pressing the trigger and the keyboard.

• The current or change of the program according to the selection on the Inobox module (see DRT7145) when

pressing the keyboard.

18 Member of Exel group

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4. Diagrams

Synoptic of an installation with Inogun M and Inobox

Synoptic of an installation with Inogun M and Inocontroller

Inogun MPowder suctionAir supply

Vibrator Power fluidisationSupply

Module of

network communication

PLC + 24VDC LPS

Inogun MPowder suctionAir supply

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Member of Exel group

The Inogun M guns are connected to the Inobox or Inocontroller control module.

This module provides the low-voltage and high-frequency power supply necessary for the operation of the

integrated high-voltage unit and the air distribution and regulation.

4.1. Electrical connections

10-pin

connector

Inobox side

3-pin

connector

Inogun M side

5-pin

connector

Inogun M side

1HVU 1-Primary 1 HVU 1-Primary

2Trigger 1Trigger

3HVU 2-Primary 2 HVU 2-Primary

4Anode LED 2 Anode LED

5Ground 4 Ground

6+ Button 3+ Button

7I HVU return 3 I HVU return

8- Button 5- Button

9 10kW resistor

10

HVU 1-Primary

+ Button

HVU 2-Primary

-

Button

Ground

Anode Led

I HVU return

Trigger

1

2

6

5

4

7

3

9

8

10

10 - pin male connector

M16

1

2

3

1

3

2

4

5

Yellow

Red

White

Grey

Green

Black

Brown

5- pin female

connector

3- pin female

connector

Blue

Yellow

Red

White

Grey

Green

Black

Brown

Blue

360° shielding connection

through the ferrule of

the M16 connector

HVU

Control Box

DES07803

The 2 screws will be

connected by a screw

in the base plate.

Shield to be soldered

on lug

20 Member of Exel group

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5. Startup

5.1. Tools

Additional tools and accessories required:

The tools listed below should be available for product installation and maintenance operations.

• Flat screwdriver (0.6x3.5).

• 2- Pozidriv screwdriver.

• Torque wrench.

• Open-end wrench (15 mm).

• Multigrip pliers.

P/N Description Qty Unit of sale

240000301 Seal extractor tool 1 1

P/N Description Qty Unit of sale

H1GMIN017 White Vaseline (100 ml) 1 1

H1GSYN037 Dielectric grease for high voltage unit (100 ml) 1 1

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Sames Inogun M Manual de utilizare

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