Hach ORBISPHERE 410 Basic User Manual

DOC024.98.93001

ORBISPHERE Model

410 Analyzer

11/2017, Edition 11

Basic User Manual

Allgemeines Benutzerhandbuch

Manuel d'utilisation de base

Manual básico del usuario

Manuale dell'utente di base

Základní uživatelská příručka

Grundlæggende brugervejledning

Basisgebruikershandleiding

Основно ръководство за потребителя

Alapvető felhasználói kézikönyv

Начальное руководство пользователя

Temel Kullanıcı Kılavuzu

Podstawowa instrukcja obsługi

Manual de utilizare de bază

Osnovni korisnički priručnik

Allmän användarhandbok

English..............................................................................................................................3

Deutsch.......................................................................................................................... 24

Français......................................................................................................................... 47

Español.......................................................................................................................... 69

Italiano............................................................................................................................ 91

Čeština......................................................................................................................... 112

Dansk............................................................................................................................134

Nederlands................................................................................................................. 155

български................................................................................................................... 177

Magyar......................................................................................................................... 200

Русский........................................................................................................................222

Türkçe...........................................................................................................................246

Polski............................................................................................................................ 267

Română....................................................................................................................... 291

Hrvatski........................................................................................................................ 313

Svenska....................................................................................................................... 335

2

Specifications

Specifications are subject to change without notice.

Specification Details

Ambient temperature –5 to 50°C (23 to 122°F)

Storage temperature –20 to 70°C (–4 to 158°F)

Operating humidity 0 to 95% non-condensing relative humidity

Operating altitude From 0 to 2,000 m. (6,550 ft.) above sea level

EMC requirements

EN61326-1: EMC Directive

Note: The wall mount instrument is a Class A product. In a domestic environment this product may

cause radio interference in which case the user may be required to take adequate measures.

Korean registration

User Guidance for EMC Class A Equipment

업무용을 위한 EMC 등급 A 장치에 대한

사용자 지침

사용자안내문

A 급 기기 ( 업무용 방송통신기자재 )

이 기기는 업무용 (A 급 ) 전자파적합기기로서 판매자 또는 사용자는 이 점을 주의하시기

바라며 , 가정외의 지역에서 사용하는 것을 목적으로 합니다.

CE compliance EN61010-1: LVD Directive

Safety rating ETL, conforming to UL 61010-1 and CSA 22.2 No. 61010-1

Enclosure ratings

IP 65; Totally protected against dust; Protected against low pressure jets of water from

all directions.

NEMA 4X (wall mount only); Totally protected against dust; Protected against pressure

jets of water from all directions.

W A R N I N G

Enclosure rating does not apply to external power supply for benchtop instruments.

Power supply Universal 100 VAC to 240 VAC @ 50/60Hz - 40VA; 10 to 30 VDC - 30W

Analog current output

version on the

measurement board

4-20 mA (default) or 0-20 mA (configuration with software);

3 configurable outputs; Maximum load: 500 ohm; Sensitivity: 20μA;

Accuracy: ± 0.5% (between operating temperature limits)

Analog voltage output

version on the

measurement board

0- 5 V output (hardware option);

3 configurable outputs; Minimum load: 10 KOhm; Sensitivity: 5 mV;

Accuracy: ± 0.5% (between operating temperature limits)

Measurement alarm

relays on the

measurement board

Three alarm relays; 1A-30 VAC or 0.5A-50 VDC on a resistance load

Configurable to Normally Open [NO] or Normally Closed [NC] contacts by changing the

jumper positions

W A R N I N G

Potential Electrocution Hazard. Connect only safety low voltage < 33 VAC RMS

System alarm relay on

the main board

One system alarm relay; 1A-30 VAC or 0.5A-50 VDC on a resistance load

Normally closed [NC] (NO relay also available) when instrument is turned on

W A R N I N G

Potential Electrocution Hazard. Connect only safety low voltage < 33 VAC RMS

Thermal cut off Prevents ageing of sensors when exposed to high temperatures

Options RS-485 or PROFIBUS-DP (optional); USB host; Ethernet 10/100 Base-T

English 3

Specification Details

Wall and pipe mount

instrument

(H x D x W)

236.5 x 160 x 250 mm; Weight 4.25 kg

9.31 x 6.30 x 9.84 in.; Weight 8.82 lbs

Panel mount

instrument

(housing) (H x D x W)

156 (123) x 250 x 220 (214) mm; Weight 3.35 kg

6.14 (4.84) x 9.84 x 8.86 (8.43) in.; Weight 6.62 lbs

Expanded manual version

For additional information, refer to the expanded version of this manual, which is available on the

manufacturer's website.

General information

In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential

damages resulting from any defect or omission in this manual. The manufacturer reserves the right to

make changes in this manual and the products it describes at any time, without notice or obligation.

Revised editions are found on the manufacturer’s website.

Safety information

N O T I C E

The manufacturer is not responsible for any damages due to misapplication or misuse of this product including,

without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent

permitted under applicable law. The user is solely responsible to identify critical application risks and install

appropriate mechanisms to protect processes during a possible equipment malfunction.

Please read this entire manual before unpacking, setting up or operating this equipment. Pay

attention to all danger and caution statements. Failure to do so could result in serious injury to the

operator or damage to the equipment.

Make sure that the protection provided by this equipment is not impaired. Do not use or install this

equipment in any manner other than that specified in this manual.

Use of hazard information

D A N G E R

Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.

W A R N I N G

Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious

injury.

C A U T I O N

Indicates a potentially hazardous situation that may result in minor or moderate injury.

N O T I C E

Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special

emphasis.

4 English

Precautionary labels

Read all labels and tags attached to the instrument. Personal injury or damage to the instrument

could occur if not observed. A symbol on the instrument is referenced in the manual with a

precautionary statement.

This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential

injury. If on the instrument, refer to the instruction manual for operation or safety information.

This symbol indicates that a risk of electrical shock and/or electrocution exists.

This symbol indicates the presence of devices sensitive to Electro-static Discharge (ESD) and

indicates that care must be taken to prevent damage with the equipment.

This symbol, when noted on a product, indicates the instrument is connected to alternate current.

Electrical equipment marked with this symbol may not be disposed of in European domestic or

public disposal systems. Return old or end-of-life equipment to the manufacturer for disposal at no

charge to the user.

Products marked with this symbol indicates that the product contains toxic or hazardous substances

or elements. The number inside the symbol indicates the environmental protection use period in

years.

Operating altitude

This instrument is rated for an altitude of 2000 m (6562 ft) maximum. Use of this instrument at an

altitude higher than 2000 m can slightly increase the potential for the electrical insulation to break

down, which can result in an electric shock hazard. The manufacturer recommends that users with

concerns contact technical support.

Installation

This section provides necessary information to install and connect the analyzer. The installation of

the analyzer should be performed in accordance with relevant local regulations.

D A N G E R

Electrocution hazard. Do not connect AC power directly to a DC powered instrument.

D A N G E R

Electrocution hazard. Always remove power to the instrument before making electrical connections.

D A N G E R

Electrocution hazard. If this equipment is used outdoors or in potentially wet locations, a Ground Fault

Circuit Interrupt (GFCI/GFI) device must be used for connecting the equipment to its main power

source.

English 5

W A R N I N G

Potential Electrocution Hazard. A protective earth (PE) ground connection is required for both

100-240 VAC and 5 VDC wiring applications. Failure to connect a good PE ground connection can

result in shock hazards and poor performance due to electromagnetic interferences. ALWAYS connect

a good PE ground to the controller terminal.

C A U T I O N

Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the

document.

N O T I C E

Install the device in a location and position that gives easy access to the disconnect device and its operation.

N O T I C E

Potential Instrument Damage. Delicate internal electronic components can be damaged by static electricity,

resulting in degraded performance or eventual failure.

Wall mounting

1. Attach the U-bracket (provided) to the wall with two screws (not

provided).

2. Tilt the instrument slightly backwards to align the bracket pins and

the insertion slots, and slide the instrument onto the bracket as

shown.

3. Insert the 2 locking screws with washers through the side slots.

4. Adjust the instrument angle for better screen vision, and lock both

side screws.

Pipe mounting

1.

Assemble the pipe mount bracket to the U-bracket, using the two screws provided.

2. Attach this assembly to the pipe using two clamps (not provided).

3. Slide the instrument onto the bracket.

4. Insert the 2 locking screws with washers through the side slots.

5. Adjust the instrument angle for better screen vision, and lock both side screws.

Panel mounting

W A R N I N G

Electrocution hazard. If the cable and connector for the power supply are not accessible after

installation, an accessible local disconnection means for the instrument power is mandatory.

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1-3 4-5 6-7

1. Cut an opening in the panel to accommodate the bracket frame provided.

2. Install the provided frame in the opening.

3. Fold the 6 tabs over the panel lips, using adjustable joint pliers.

4. Slide the instrument in the bracket frame. The instrument should go over the four "T" pins. Rotate the 4 fast

locking screws on both sides of the front panel and slide it in.

5. Rotate the 4 fast locking screws 1/4 turn twice in the lock direction as indicated on the side of the front panel.

This locks the instrument in place on the four "T" pins.

6. To access the connections inside the instrument, remove the instrument housing (six screws on the back

panel, and slide the housing back out)

7. Pass the cables through the housing, then through the cable gland (if applicable) and then perform the

connections as detailed below.

Instrument connections

Figure 1 Connections - wall/pipe (left); panel (right)

1 Power cable 5 USB-A host connector

2 USB-B 4-pin connector 6 Input/Output 2 cable gland

3 Ethernet cable gland 7 Input/Output 1 cable gland

4 Sensor connection 8 Keylock (wall/pipe mount only)

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Connectors assembly instructions

D A N G E R

Electrocution hazard. In order to maintain the NEMA/IP environmental ratings of the enclosure, use

only conduit fittings and cable glands rated for at least NEMA 4X/IP66 to route cables in to the

instrument.

Cable gland wiring instructions

A waterproof cable gland is provided each time a cable must be connected inside the instrument.

The nickel-plated brass cable glands are EMC-types, designed so that the cable shields attach

directly to the instrument housing as a ground. Typical cable wiring instructions are detailed below.

1. Unscrew the cable gland nut. Inside, the assembly is composed of a rubber gasket, and two

metal washers. Note that the ethernet gland on panel and wall mount instruments does not have

washers and the gasket is cut.

2. If wiring a sensor cable, the cable has already been prepared so simply remove the piece of

plastic protection from the exposed shielding. For other cables, strip off external insulation as

required, and 25 mm of shielding. Strip the wires about 8 mm from their ends.

3. Pass the cable through the nut, the rubber gasket, and the two washers.

4. Pinch the shield so that its entire circumference is pressed between the two washers and pass

the cable into the housing, blocking the cable gland.

1 Cable 4 Wire 7 Gasket

2 Shield 5 O-ring 8 Gland nut

3 Instrument 6 Washers

N O T I C E

It is vitally important to ensure the shielding is pinched and secured between the two washers to ensure the

shielding attaches directly to the instrument housing as a ground. Failure to do this could cause damage to

the instrument, and for sensor cables give incorrect readings.

5. Reattach and tighten the cable gland nut.

6. Attach the wires to the corresponding terminal block connections.

Connection to mains power supply

Power supply connection (low voltage instruments)

For low voltage instruments (10-30 VDC), connection to the mains power supply is with a 8-pin

BINDER connector (supplied).

Note: The connectors are grooved to avoid an incorrect fitting to the instrument.

Connect the power cable to the connector as follows:

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English

Figure 2 BINDER connector

Pin Connections:

1. Power 10-30 VDC

2. Ground

3. Ground

4. Ground

5. Not used

6. Power 10-30 VDC

7. Power 10-30 VDC

8. Earth

Figure 3 Wiring side view

Power supply connection (high voltage instruments)

D A N G E R

Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the

document.

D A N G E R

Electrocution hazard. Always remove power to the instrument before making electrical connections.

High voltage instruments (100-240 VAC) have a 4-pin male connector pre-wired internally with a

male BINDER connector ready for mains connection. A compatible female connector is supplied with

the instrument.

If this female connector was supplied with a mains power plug already pre-attached (cable part

numbers 33031, 33032, 33033 and 33034) then the female connector can be plugged directly into

the instrument power connector. The two connectors are grooved to avoid an incorrect fitting. Tighten

the female connector to the instrument power connector finger-tight.

If no power cable was ordered with the equipment, a mains power plug must be connected to the

supplied female connector as described in the following procedure.

User-supplied power cable specifications:

• 3-wire (live, neutral and earth)

• cable Ø ≥ 7mm; ≤ 9.5mm

• wire selection ≥ 1mm

2

, AWG18; ≤ 2.5mm

2

, AWG14

Prepare the user-supplied power cable as follows:

1. Strip off 23 mm (0.9 ins.) of shielding from the power cable.

2. Cut back the live and neutral wires to 15 mm (0.6 ins.) in length but leave the earth wire as is.

3. Then strip off a small amount of external insulation from the three wires as required.

Wire the female connector as follows:

1. Take the narrow end of the connector (4) in one hand and the main body (2) in the other and

unscrew the two. Pull away the cable clamp (3) and unscrew the end plug (1) to reveal the four

parts that make up the connector.

2. Loosen the screws on the cable clamp (3) to allow enough room to pass the power cable through.

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9

3. Pass the power cable through the end plug (1), the main body (2), and the cable clamp (3), and

then connect the three wires (live, neutral and earth) to the connector (4) as follows:

1. Live (brown)

2. Neutral (blue)

3. Not used

Earth - Earth (green and yellow)

Note: The numbers and earth symbol are stamped on the end of the connector. Ensure it is connected

correctly.

4. Slide the cable clamp (3) back onto the connector (4) and tighten the screws on the clamp to

secure the cable.

5. Screw the two parts (4) and (2) back together.

6. Secure the power cable by screwing the end plug (1) back in place.

7. The female connector can now be plugged directly into the instrument power connector. The two

connectors are grooved to avoid an incorrect fitting. Tighten the female connector to the

instrument power connector finger-tight.

Connections to electronic boards

N O T I C E

Potential Instrument Damage. Delicate internal electronic components can be damaged by static electricity,

resulting in degraded performance or eventual failure.

Note: Any loose connection wires should be bundled tightly together with the use of nylon cable ties.

Sensor cable

An ORBISPHERE cable is needed to connect the sensor to the instrument. There is a cable gland for

cable passage, and the cable must be permanently connected to the measuring board connector. A

sensor cable is required with free wires on the instrument end. The free wires are connected to the

connector J8 on the measuring board, as detailed later in this chapter.

Electronic boards connectors

Connectors P8 on the main board (Figure 4 on page 10) and J7 and J8 on the measurement board

(Figure 6 on page 11 and Figure 7 on page 11) are made of two parts. Push down carefully the

black levers on either side of the connector and pull it out securely. Perform all connections with

these connectors unplugged. Once finished, attach the connectors to the boards by pushing them

firmly in place (levers up).

Main board

Figure 4 Main board

Figure 5 Connector P8

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Connector P8

The numbers listed below refer to the 13 available P8 connections (from left to right) in Figure 5.

1. RS-485 (signal A)

2. RS-485 (signal B)

3. PROFIBUS-DP (GND)

4. PROFIBUS-DP (+ 5 V)

5. PROFIBUS-DP (signal -)

6. PROFIBUS-DP (signal +)

7. PROFIBUS-DP (signal RTS)

8. Not used

9. Not used

10. Not used

11. System alarm relay (N.O.)

12. System alarm relay (N.C.)

13. System alarm relay (Common)

Connector P3

Ethernet RJ 45. Connect the instrument to the local network by passing an ethernet cable through

the ethernet cable gland (gland location illustrated in Figure 1 on page 7) and connecting to the

P3 connector illustrated in Figure 4.

Measurement board

The different measurement boards for the EC and TC sensors are illustrated in Figure 6 and

Figure 7. The type of board is easily identified by the color of the J8 connector. For EC boards this

connector is colored orange, and for TC boards it is colored black.

N O T I C E

It is extremely important that sensors are connected to the correct measurement board. Connecting a TC sensor

to an EC measurement board (and vice versa) will cause irreparable damage to the measurement board.

Figure 6 EC measurement board Figure 7 TC measurement board

Figure 8 Connector J7 Figure 9 Connector J8

Connector J7 (inputs & outputs)

The numbers listed below refer to the 16 available J7 connections (from left to right) in Figure 8.

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11

Measurement alarms relays:

1. Common

2. Output relay 1

3. Output relay 2

4. Output relay 3

Analog current (or voltage)

outputs:

5. Analog GND

6. Output 1

7. Output 2

8. Output 3

Digital inputs:

9. EC sensor: Not used

9. TC sensor: Hold input. To deactivate the sensor from a PLC system, connect

a dry contact between J7.9 and J7.12

10. to 11. Not used

12. Digital GND

13. to 16. Not used

Connector J8 (sensor)

The numbers listed below refer to the 10 available J8 connections (from left to right) in Figure 9. The

colors indicated are the wire colors in the sensor cable.

Note: Remember, this connector is colored orange for EC sensors and black for TC sensors.

A1100 EC sensor 31xxx EC sensor 31xxxS smart EC

sensor

TC sensor Sensor

cable

1. Guard electrode Guard electrode Guard electrode GND for power Yellow

2. RS485A+ Not used I2C-SCL V2 signal Pink

3. Thermistor A Thermistor A Thermistor A Solenoid Grey

4. Anode electrode Anode electrode Anode electrode Relay coil Red

5. RS485B Not used I2C-SDA +12V power Purple

6. Thermistor B Thermistor B Thermistor B +24V power White

7. GND Not used GND V3 signal Black

8. + 5V Not used + 5V GND for signal Green

9. Cathode electrode Cathode electrode Cathode electrode -5V power Blue

10. Not used Not used Not used Temperature Brown

Measurement alarm relays

The three output relays are located on the measurement board.

They can be individually configured to Normally Open (NO) or to Normally Closed (NC) by

physically moving the jumper on each relay. The illustration is for the EC measurement

board (the positions are different for the TC measurement board):

• Upper relay is set to NC

• Middle relay is set to NO

• Lower relay is shown with no jumper

Note: For all measurement boards, J4 is relay 1, J5 is relay 2 and J6 is relay 3

Sensor installation

EC sensors

For EC sensor installation, servicing, and maintenance ensure you follow the instructions in the

Sensor Installation and Maintenance manual that was supplied with the instrument.

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English

TC sensors

For TC sensor installation, servicing and maintenance ensure you follow the instructions in the TC

Sensor Installation and Maintenance manual that was supplied with the instrument. Pay particular

attention to the installation and connection of the purge gas supply.

N O T I C E

Do not place the TC sensor into a liquid sample until a constant supply of dry purge gas has been connected, as

liquid could condense inside the measuring chamber and cause damage to the thermal conductor chip.

To ensure the continuation of purge gas while the sensor is in contact with the sample, it is highly

recommended to use a backup purge gas cylinder with an automatic changeover valve that activates

when the first cylinder is empty.

The use of an ORBISPHERE Model 29089 gas regulator (or similar) is also recommended to deliver

a constant, pressure regulated supply of dry purge gas to the sensor, filtered to 40 μm.

In addition, and to prevent any damage to the sensor electronics, the use of a purge safety backup

unit (ORBISPHERE Model 32605) is highly recommended to ensure the supply of purge gas remains

uninterrupted to the sensor in the event of a mains power outage.

The above ORBISPHERE accessories are explained in more detail in the TC Sensor Installation

and Maintenance manual.

User interface

Instrument controls

The instrument front panel provides:

• A touch screen acting as display, touch pad and keyboard.

• A LED, showing when the instrument is on.

Turning instrument On and Off

There is no power switch on the instrument. The mains must be disconnected to turn the instrument

off.

Measurement window

The main (numeric) measurement window continuously displays:

• Sensor measured values

• Measured sensor trends (for the last 10 minute to last hour)

• Measured sensor data alarm limits and other events

• Temperature

Touch screen

The user interface on the front panel is a touch screen providing easy selection through menus. All

the measurement, configuration, calibration and standard service routines can be called by pressing

buttons and menu bars on screen.

The display can be configured to only show a sensor measurement, or to show a parameterized

graphic representation of the last measurements.

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Menu navigation

Pressing the “menu” button in the header bar calls the main menu. The

display is made of three columns:

• The left shows the menu options

• The center shows a tree view of the position inside the menu

structure

• The right has the following generic controls:

• Up - Return to previous menu (one step back)

• Main - Jump directly to main menu

• Close - Close the menu and go back to the measurement display.

• Help - Help topics concerning current menu

Virtual keyboard

When a value or text is to be edited a virtual keyboard will appear on screen and can be used like a

standard keyboard. Press CAP to access special keys. When input is complete press the Enter key

to confirm and exit the virtual keyboard. During editing, the edited field name is displayed along with

units where applicable.

Security menu

Note: When the instrument is started for the first time security is disabled. It is highly recommended that each user

be entered into the system and given appropriate access rights as soon as possible to avoid any unauthorized

access.

Configure security

Define access levels for all users . This requires a user access level 4.

1. Select Configuration from the Security menu.

Option Description

Access rights When enabled only registered users can access the menus. When disabled (default)

all menus are freely accessible and no ID is recorded against any action in the log file.

Max session time The user is logged out automatically when the time limit is reached.

User action logging When enabled every action from a logged on user is recorded in a user log file.

User action log file The log file is a rolling buffer recording recent actions. Press Clear to empty the log

file.

Access rights management

Each user has a unique ID and password used to:

• Allow or deny a user to perform specific actions

• To trace all actions by "ID" in a log file

Once the ID and password are entered the user is allowed to perform actions according to the

"Access level" that has been attributed by the Manager:

Access level Typical rights

0 View parameters, change views

1 + Start / Stop measurements

2 + Calibration

14 English

Access level Typical rights

3 + Modify parameters

4 + Modify table "User Access level" + Enable/Disable "Access right"

At startup all menus are locked and a valid ID and password combination is required to get access

beyond the standard measurement view.

User management

Select Access table from the Security menu to show the list of registered users (a maximum of

99 users allowed). They are listed by name, ID, password and access level.

Pressing on an empty line or the Add button displays a window to add a new user. User name, ID,

password (minimum 4 characters) and access level (1 to 4) are required.

Pressing on a registered user displays a window for editing or deleting that user.

View menu

Numeric view

This is the default view and shows the measurement value, sample temperature value, and a graph

showing the measurements during the set time frame. The display is refreshed after each

measurement cycle which can be configured to suit user requirements.

Numeric view configuration

1. Select Configure from the View menu followed by Conf. numeric view to customize the display:

Option Description

Display temperature Selct Channel temperature to display the sample temperature.

Display mini graph Check the box to display the graph.

Display time base Check the box to display the time base.

Upper bound Adjust graph upper limit.

Lower bound Adjust graph lower limit.

Time base Adjust graph time span.

Grid button Set up the graph to display the x or y axes, grid, or alarm thresholds.

Auto scale update button Automatically set the graph upper and lower bounds to best fit the actual values

displayed.

Clean button Clear the graph being displayed and restart.

Statistic view

This feature offers statistical data to match with Total Quality Management tools to better analyze

how a process behaves. The statistics are calculated from the data in the measurement file and

values updated each time a new measurement is added.

Diagnostic view

The diagnostic view contains important information but is only really useful for troubleshooting

purposes.

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15

Measurement menu

Instrument configuration

Continuous mode description

Continuous mode is typically used for process measurement.

Continuous mode cycle

• Every 2 sec. measurements are refreshed on the display

• The relays and the analog outputs are updated

• Measurements are continuously stored in memory (volatile and non volatile memory) according to

individual settings

Continuous mode selection

1. Select Config. instrument from the Measurement menu:

Option Description

Measurement mode Measurement mode is locked on Continuous

for on line process.

Pressure Select the barometric pressure units.

Temperature Select the temperature units.

Measurement configuration

1. EC sensor

Option Description

Membrane Sensor’s membrane number selection.

Medium Liquid or gas phase.

Gas unit type Partial, Fraction, Dissolved.

Gas unit The list of available units depends on unit type selected above.

Note: This is the gas concentration measured by the EC sensor. When a composite unit

is selected (e.g. ppm » ppb) the unit will change depending on the range of the value to

display.

Liquid When medium is liquid, select water or a liquid with a different solubility (if available).

Display

resolution:

Maximum resolution depends on gas, membrane and unit. A maximum of 5 digits can be

displayed. Decimals can be limited to 0, 1, 2 or 3 decimals for easier reading. That does

not affect the actual resolution of data measured and stored, but only the data displayed.

Thermal cutoff: To protect the sensor, the thermal cutoff function allows for setting a sample high

temperature limit. If exceeded (during a Cleaning In Place cycle for example) the

electrical signal to the sensor is cut off, the measurement session is suspended and the

system displays a HOT alarm message. The system resumes when temperature drops

to 90% of the specified cutoff temperature.

• Thermal cut off options: Disabled / enabled.

• Thermal cut off temperature: To be set according to conditions.

2. TC sensor

The measurement configuration for a TC sensor is the same as for an EC sensor with the

addition of one extra selection criteria:

• Purge gas: From the drop-down list, select the purge gas being used for the TC sensor.

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English

Measurement alarms configuration

Set the thresholds for the low/high concentration levels according to the application.

1. Select the Alarms button on the Measurement configuration screen:

Option Description

Low Low 2nd stage for too low concentration alarm.

Low 1st stage for too low concentration alarm.

High 1st stage for too high concentration alarm.

High High 2nd stage for too high concentration alarm.

Hysteresis The hysteresis is used to prevent relay flickering when the measurement is just at the alarm

levels. Set this to a minimum but enough to eliminate flickering. For example, if the High Alarm

is set to 40 ppb and the Hysteresis is set to 10% then the High Alarm is activated once the

measurement reaches 40 ppb but only deactivated once it drops below 36 ppb. With the Low

Alarm the opposite is true in that if the Low Alarm is set to 20 ppb and the Hysteresis set to 10%

then the Low Alarm is activated when the measurement drops below 20 ppb and deactivated

when it rises above 22 ppb.

Delay The delay in seconds, before alarms go on whenever concentration values go above ”High

alarms” or below “Low alarms”. Set this to a minimum value, but enough to avoid alarms for

non-representative peaks beyond the set level.

Measurement filter configuration

The filters are aimed at “flattening” the measurement curve in situations where the process shows

atypical peak values that could otherwise hamper the interpretation of measurement readings. The

filter is applied on the last set of measurements each time a measurement is taken.

1. Select the Filter button on the Measurement configuration screen:

Option Description

State Set the filters to Enabled or Disabled.

Type If enabled set the filter to Mean or Median.

Mean is the mathematical average of the last set (depth) of measurement values.

Median allows for eliminating atypical peak measurement values and averaging the

remaining ones. The calculation sorts the last measurement set (depth) by values, then

ignores the highest and lowest values and averages the remaining values (central depth).

Depth Number of measurements that make up a set.

Central depth Number of measurements to be used to determine the average.

Example: With a depth of 7 and central depth of 5, the 7 values are sorted and the highest (7.0)

and lowest (0.9) eliminated. The average of the center 5 is calculated as 3.88:

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0.9 1.1 4.0 4.3 4.4 5.6 7.0

Advanced configuration

1. EC sensor

Option Description

Enable negative concentration Check as appropriate.

2. TC sensor

Option Description

Enable negative

concentration

Check as appropriate.

Hold recovery time This parameter defines the interval during which the outputs remain frozen after

the measurement is no longer on HOLD. Set the value to between OFF and

10 minutes, according to the timing of your setup.

Continuous purge

during thermal cut off

If thermal cutoff has been enabled (see Measurement configuration on page 16),

then check this box to ensure that a continuous purge of the TC sensor takes

place while the measurement session is suspended due to the thermal cutoff

temperature value being exceeded.

Note: To manually set the TC sensor into a continuous purge mode, press the

Continuous Purge button that is available from the Services - Diagnostic -

Channel x - Amplifiers menu.

Offset and slope

corrections

Enable correction as appropriate. If enabled, the correction values for offset and

slope must be entered. These values cannot be negative.

Liquid to gas factor Enable correction as appropriate. If checked, the percentage correction factor must

be entered. This value cannot be negative.

Note: If you believe you need to enable these corrections, it is advisable to contact

a Hach Lange Service Representative first.

Interferences configuration

These options are available to take into account the influence of some components or gases in the

sample during measurement. All available interference corrections are disabled by default.

The following interference corrections are available:

• For oxygen measurements - CO

2

, H

2

S, Chlorine, Salt

Note: If you believe you need to enable any of the above, it is advisable to contact a Hach Lange Service

Representative first.

Interferences in oxygen measurement

In some applications, like in the beverage industry, there can be high concentrations of carbon

dioxide in the sample. Hach Lange recommends using the CO

2

interference option if a carbon

dioxide concentration of over 1% in gas phase, or 15 ppm in dissolved phase is present.

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In the petroleum industry, the detection of oxygen is sometimes hampered by significant

concentrations of hydrogen sulfide in the sample. Hach Lange recommends using the H

2

S

interference option if the hydrogen sulfide concentration exceeds 0.15% in gas phase, or 5 ppm in

dissolved phase. To operate the oxygen sensor in these conditions requires using a different

sensor and electrolyte. When using this mode your system will experience sensitivity loss of about

50 times higher than the minimum sensitivity for the membrane.

1. Proceed as follows:

Option Description

CO2 or H2S Select CO

2

, H

2

S or All disabled.

Chlorinity/Salinity Select Chlorinity, Salt or All disabled. For chlorinity or salt, it is required to enter the

actual concentration in the sample.

Measured data storage

There is one measurement file which contains the data generated by the measurement cycle. The

measurement file is updated in volatile memory and regularly copied in non-volatile memory (file

back-up). At start up the measurement file in volatile memory is updated with the file from the non-

volatile memory.

Note: Data stored in volatile memory is lost when instrument is powered off; non-volatile memory is permanent. In

case of an accidental power off event the instrument resumes measurement storage after the last measurement

stored in flash.

1. Select Measurement file from the Measurement menu:

Option Description

Storage mode Select No storage if data storage is not required. Select Store once to start

recording measurements. When the volatile memory is full the recording of

measurement stops. Select Rolling buffer for continuous recording of

measurements. When the volatile memory is full the latest measurement set

replaces the oldest one (first-in, first-out)

RAM time The delay between two recordings of measurement data.

FLASH time The delay between two data file transfers from volatile memory into non-volatile

memory. The last data file erases the previous one. This option is only available if

the Auto save in flash box is checked.

Save in flash now Press this button to store measurement data in flash immediately. After pressing

this button, press OK to initiate the process. A warning screen appears informing

you that the operation can take up to 30 seconds. Press Yes to continue or No to

abort.

Auto save in flash Check this box to save measurements in flash automatically. Measurements are

saved at regular time intervals as defined in the FLASH time box.

Purge data Clear all data in the volatile and non-volatile memories.

Start logging

measurements

Only available in Store once mode, this option starts or stops the measurement

recording session. Measurement recording ends automatically when the buffer is

full.

Open data Opens a table showing the measurments stored in the volatile memory (RAM).

Note: If TPO or TPA calculation is enabled, a ”TPO data” or a ”TPA data” button will

be available underneath the “Open data” button described above. Pressing this

button will display the TPO or TPA calculated data in a screen similar to that for

standard data.

Calibration

Calibrations can only be performed once the instrument has been installed and configured.

Note: The temperature sensor is factory calibrated and can only be changed by a Hach representative.

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Definitions

To calibrate the gas to measure (main gas), the user usually puts the sensor in the main gas without

any interfering gas.

Calibrations can only be performed once the instrument has been installed, configured and the

channel has been set up. You must also ensure that you have the correct access rights to access the

calibration menu.

Select sensor calibration from the calibration menu.

There are two types of gas sensor calibration available, depending on the gas being measured and

the type of sensor being used:

1. In Air: For Oxygen and Ozone with an EC sensor. The sensor is exposed to air at atmospheric

pressure.

2. Direct value: Any gas with either an EC or TC sensor. This calibration exposes the sensor to a

gas with a known partial pressure, or a liquid sample with a known gas concentration.

EC gas sensor calibration

Calibration of the measured gas

1. Before initiating a calibration process, the calibration parameters must be set by pressing on the

Modify button. The last calibration parameters are memorized, so this step can be ignored if the

correct parameters are already set.

Option Description

Calibration mode 2 types available, depending on the gas being measured:

• Direct value: Any gas

• In Air (default): For O

2

or O

3

Medium Select liquid or gas (direct calibration only)

Concentration unit type Partial, fraction or dissolved (dissolved is for calibration in a liquid only)

Concentration unit The list of available units depends on unit type selected above.

Liquid Select as appropriate, available when liquid has been selected in medium

(above).

Value Enter the gas concentration according to the value in the calibration media, when

direct value is used.

Hold during calibration On by default, this stops any output from the instrument during the calibration

process to avoid sending invalid information to any connected device.

2. Press OK to start calibration

• A calibration screen will be displayed showing current measurement data which is continually

refreshed.

• The value “% ideal current” is a percentage of the current against the ideal current for the

membrane type selected. If this percentage is not within the accepted range, an error message

is displayed and the calibration process fails. A warning message can be displayed when this

value is close to the boundaries, but when calibration can be accepted.

• The message is first displayed in the result box. The dialog box with the error message or the

warning is displayed when the finish button is pressed.

• The value “% last calibration” shows the ratio between the current measurement and the

previous sensor calibration.

• The value “% variation” indicates the variation during the last 3 measurements, which is the

stability of the measurements. A variation as low as possible is needed for a precise

calibration.

• The display shows the actual calibration parameters, and the actual readings (temperature,

barometer, current).

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Hach ORBISPHERE 410 Basic User Manual

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