Samsung AE090JXYDGH/EU Manualul utilizatorului

AEJXYDGH

AEJXYDEH

Air to Water Heat Pump

Mono Outdoor Unit

installation manual

imagine the possibilities

Thank you for purchasing this Samsung product.

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Contents

Safety precautions ..........................................................................................................3

Product specications.......................................................................................................5

Outdoor unit specication...................................................................................................6

Application examples .......................................................................................................7

Main components...........................................................................................................8

Functional diagram .......................................................................................................12

Installing the unit .........................................................................................................13

Piping work...............................................................................................................22

Wiring ....................................................................................................................28

Testing operations ........................................................................................................36

Error codes................................................................................................................38

Maintenance..............................................................................................................40

Charging refrigerant ......................................................................................................43

Troubleshooting ..........................................................................................................44

Commissioning ...........................................................................................................47

Recommissioning instructions ............................................................................................47

COMMISSION REGULATION (EU) No 813/2013

I) ...........................................................................................................................

48

COMMISSION DELEGATED REGULATION (EU) No 811/2013

i).......................................................................................................

68

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ENGLISH

Safety precautions

Carefully follow the precautions listed as below because they are essential to guarantee the safety of SAMSUNG product.

WARNING

• Always disconnect a power supply of Air-Water Heat Pump before servicing it or accessing

components inside the unit.

• Verify that installation and testing operations shall be performed by qualied personnel.

• To prevent serious damage on the system and injuries to users, precautions and other

notices shall be observed.

Warning

 Carefully read the content of this manual before installing the air to water heat pump and store the manual in a safe place

in order to be able to use it as reference after installation.

 For maximum safety, installers should always carefully read the following warnings.

 Store the provided manual in a safe location with end user after installation, and remember to hand it over to the new

owner if the Heat pump unit is sold or transferred.

 This manual explains how to install Air-Water Heat Pump. The use of other types of units with dierent control systems

may damage the units and invalidate the warranty. The manufacturer shall not be responsible for damages arising from

the use of non compliant units.

 The manufacturer shall not be responsible for damage originating from unauthorized changes or the improper

connection of electric and hydraulic lines. Failure to comply with these instructions or to comply with the requirements

set forth in the “Operating limits” table, included in the manual, shall immediately invalidate the warranty.

 Failure to comply with these instructions or to comply with the requirement on the Operating Range (Heat: -25~35°C/

Cool: 10~46°C) set forth in the Product Specication (p.5) shall immediately invalidate the warranty.

 Do not use the units if you see some damages on the units and recognize something bad such as loud noisy, smell of

burning.

 In order to prevent electric shocks, res or injuries, always stop the unit, disable the protection switch and contact

SAMSUNG’s technical support if the unit produces smoke, if the power cable is hot or damaged or if the unit is very noisy.

 Always remember to inspect the unit, electric connections, refrigerant tubes and protections regularly. These operations

shall be performed by qualied personnel only.

 The unit contains moving parts and electrical parts, which should always be kept out of the reach of children.

 Do not attempt to repair, move, alter or reinstall the unit by unauthorized personnel, these operations may cause product

damage, electric shocks and res.

 Do not place containers with liquids or other objects on the unit.

 All the materials used for the manufacture and packaging of the air to water heat pump are recyclable.

 The packing material and exhaust batteries of the remote controller(optional) must be disposed of in accordance with

local regulations.

 The air to water heat pump contains a refrigerant that has to be disposed of as special waste. At the end of its life cycle,

the heat pump must be disposed of in authorized centers or returned to the retailer so that it can be disposed of correctly

and safely.

 Wear protective gloves to unpack, move, install, and service the unit to avoid your hands being injured by the edge of the

parts.

 Do not touch the internal parts (water pipes, refrigerant pipes, heat exchangers, etc) while running the units. And if you

need to adjust and touch the units, have enough time for the unit can be cooled and be sure to wear protective gloves.

 In case of refrigerant leakage, try to avoid getting in contact with the refrigerant because this could result in severe

wounds.

 When you install the Air to water heat pump in a small room, you must consider a proper ventilation to prevent a leakage

level within the maximum permissible limit.

- In that case, you may die from suocation by some possibility.

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 Make sure to safely dispose of packing materials. Packing materials, such as nails and other metal or wooden pallets may

cause children get injured.

 Inspect the product shipped and check if damaged during transport. If the product has some damages, DO NOT INSTALL

and immediately discuss about the damages with the carrier or retailer (if the installer or the authorized technician has

collected the material from the retailer.)

 Our units shall be installed in compliance with the spaces described in the installation manual, to ensure accessibility

from both sides and allow repairs or maintenance operations to be carried out. If the units installed without complying

with procedures described in manual, additional expenses can be asked because special harnesses, ladders, scaolding

or any other elevation system for repair service will NOT be considered part of the warranty and will be charged to the

end customer.

 Always make sure that the power supply is compliant with local safety standards.

 Verify that the voltage and frequency of the power supply comply with the specications and input power is sucient to

ensure the operation of any other domestic appliance connected to the same electric lines. Always verify that the cut-o

and protection switches are suitably selected.

 Always verify that electric connections (cable entry, section of leads, protections…) are compliant with the electric

specications and with the instructions provided in the wiring scheme. Always verify that all connections comply with

the standards applicable to the installation of air to water heat pumps. Devices disconnected from the power supply

should be completely disconnected in the condition of overvoltage category.

 Do not connect the earth wire to the gas pipe or water pipe, lighting rod, surge absorber, or telephone earth wire. If

earthing is not complete, it may cause an electric shock or re.

 Be sure to install both an earth leakage detector and circuit breaker with specied capacity in accordance with relevant

local and national regulations.

- If it is not installed properly, it may cause electric shocks and re.

 Make sure that the condensed water runs well out of the unit at low ambient temperature. Drain pipe and cond heater

can frost/ice can not grow. If drain work is not eective for releasing condensed water, it can make the units get damaged

by massive ice and system can be stop , covered by ice.

 Install the power cable and communication cable of the indoor and outdoor unit at least 1m away from the electric

appliance.

 Protect the unit from rats or small animals. If an animal makes a contact with the electric parts, it can cause malfunctions,

smoke or re. Please instruct the customer to keep the area around the unit clean.

 Do not disassemble and alter the heater at your own discretion.

 Be sure not to perform power cable modication, extension wiring, and multiple wire connection.

- It may cause electric shock or re due to poor connection, poor insulation, or current limit override.

- When extension wiring is required due to power line damage, refer to “How to connect your extended power cables” in

the installation manual.

Safety precautions

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ENGLISH

Product specications

Product line-up

Line-up Remark

Heat pump units

Chassis

-

Model name

AE090JXYDEH

AE090JXYDGH

AE120JXYDEH

AE120JXYDGH

AE140JXYDEH

AE140JXYDGH

AE160JXYDEH

AE160JXYDGH

Auxiliary parts

Control kit

MIM-E03AN Requisite

Accessories

 Keep supplied accessories until the installation is nished.

 Hand the installation manual over to the customer after nishing installation.

 The quantities are indicated in parentheses.

Installation manual (1) Drain plug (1) Rubber Leg(4) Drain cap (3)

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Outdoor unit specication

Type Unit

AE090JXYDEH

AE090JXYDGH

AE120JXYDEH

AE120JXYDGH

AE140JXYDEH

AE140JXYDGH

AE160JXYDEH

AE160JXYDGH

Power source -

1Φ, 220~240VAC 50Hz

3Φ, 380~415VAC 50Hz

1Φ, 220~240VAC 50Hz

3Φ, 380~415VAC 50Hz

1Φ, 220~240VAC 50Hz

3Φ, 380~415VAC 50Hz

1Φ, 220~240VAC 50Hz

3Φ, 380~415VAC 50Hz

Refrigerant g

1,400(R-410A)

1,500(R-410A)

2,600(R-410A) 2,600(R-410A) 2,600(R-410A)

Noise

(Heat/Cool, Pressure)

dB(A) 48/48 50/50 51/52 52/54

Water connection

(In/Out)

Inch 1.0 1.0 1.0 1.0

Leaving water

temperature

°C

Cooling : 5~25

Heating : 25~55

Cooling : 5~25

Heating : 25~55

Cooling : 5~25

Heating : 25~55

Cooling : 5~25

Heating : 25~55

Operating range

(Heat/Cool)

°C -25~35/10~46 -25~35/10~46 -25~35/10~46 -25~35/10~46

Weight (net/gross) kg 76/84 108/118 108/118 108/118

Size (WxHxD, net) mm 940 x 998 x 330 940 x 1,420 x 330 940 x 1,420 x 330 940 x 1,420 x 330

 At the temperature -25 °C ~ -20 °C, operation is available but capacity cannot be guaranteed.

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ENGLISH

Application examples

• The application examples given below are for illustration purposes only.

• When the SAMSUNG Air-to-Water Heat Pump system is used in series with another heat source (e.g. gas

boiler), ensure that the return water temperature not exceed 55°C.

• The unit is only to be used in a closed water system. Application in an open water circuit can lead to excessive

corrosion of the water piping.

• SAMSUNG can not be put responsible for incorrect or unsafe situations in the water system. Make sure that the

boiler, radiators, convectors, solar collectors, UFHs, FCUs, additional pumps, pipings, and controls in the water

system are in accordance with relevant local laws and regulations under the installer's responsibility.

• By-pass valve shall be installed for space heating loops. When one of loops or all loops are closed , water ow

rate could be low condition. To keep ow rate approximately and prevent ow stop, the by-pass valve shall be

installed between supply collector and return collector.

• SAMSUNG shall not be held liable for any damage resulting from not observing this rule.

• SAMSUNG do not provide specic water system components such as Pressure relief valve, Air vent valve, buer

tank and etc. Installers and end-users shall consider how to install the above designated components in overall

water system depending on the installation conditions. If the components are not installed in appropriate

location, the water system can not be operated as designed.

WARNING

Application #1

Mono outdoor + Control kit

Outdoor Mechanical room Indoor

Solar collector

Solar signal input

DHW sensor input

& Booster heater output

Back up boiler

operation output

Booster heater

Zone Controller #1 (Radiators)

Zone Controller #2 (UFHs)

Wired controller

(provided by SAMSUNG)

Shut-O &

Drain valve

Strainer

Pressure

relief valve

3.0 bar

Air-vent

Bypass valve

Air-vent

50 ~ 55°C

35°C

45°C

Primary

pump

Expansion

tank

3-way valve

Mixing Tank

Mixing valve

Secondary

Pump #1

Drain

Control Kit

(provided by SAMSUNG)

DHW tank

Outdoor unit

Solar pump

Supply header

Return header

Under- Floor Heating Coils

Radiators or convectors

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Main components

Dimensions(Overall)

Heat pump for R-410A.

1-Fan chassis

 AE090JXYD

620

330

360

384

940

973

998

(Unit : mm)

2-Fan chassis

 AE120JXYD/AE140JXYD/AE160JXYD

620

330

360

384

940

1395

1420

(Unit : mm)

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ENGLISH

Dimensions (Water pipe)

AE090JXYD AE120JXYD/AE140JXYD/AE160JXYD

513.4

151.5

83.5

244.4

(Unit : mm)(Unit : mm)

RC090MHX

RC120MHX/RC140MHX/RC160MHX

WATER OUT

WATER IN

513.4

151.5

83.5

244.4

(Unit : mm)(Unit : mm)

RC090MHX

RC120MHX/RC140MHX/RC160MHX

WATER OUT

WATER IN

(Unit : mm) (Unit : mm)

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Main components

AE090

①

②

③

NO. Name Note.

①

PHE Danfoss, H30L series

②

Base heater SUS316L, 150W

③

Water tting BSPP 1" Male

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ENGLISH

AE120/AE140/AE160

①

②

④

⑤

③

NO. Name Note.

①

PHE Danfoss, B3-030 series

②

Base heater SUS316L, 150W

③

Water hose in Rubber hose

④

Water hose out Rubber hose

⑤

Water tting BSPP 1" Male

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Functional diagram

AE090JXYD/AE120JXYD/AE140JXYD/AE160JXYD

PHE

T/S #3

Charging

port

Charging

port

4WAY

v/v

T/S #4

Comp

Filter

HP s/w

Filter

Exp. v/v

Accum

T/S #5

T/S #6

T/S #2(TW2)

T/S #1(TW1)

Part Description

PHE Plate heat exchanger

T/S #1 For water inlet temp sensor

T/S #2 For water outlet temp sensor

T/S #3 For PHE temp sensor

T/S #4 For discharge temp

T/S #5 For cond temp

T/S #6 For ambient temp sensor

Charging port For refrigerants

Accum Accumulator

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ENGLISH

Installing the unit

Moving the outdoor unit

 Select the moving route in advance.

 Be sure that moving route is safe from weight of the outdoor unit.

 Do not slant the product more than 30˚when carrying it. (do not lay the product down sideways)

 The surface of the heat exchanger is sharp. Be carefule not to be injured while moving and installing.

Moving the outdoor unit by wire rope

 Fasten the outdoor unit by two 8m or longer wire ropes as shown at the

gure. To prevent from damage or scratches, insert a piece of cloth between

the outdoor unit and rope, then move the unit.

Plate protection

cloth

Wire rope

 The appearance of the unit may be

dierent from the picture depending

on the model.

Moving the outdoor unit with a fork lift

 Insert the fork into the wooden pallet at the bottom of the outdoor unit

carefully. Be careful that the fork does not damage the outdoor unit.

Wooden pallet

Fork lift

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Installing the unit

Deciding on where to install the outdoor unit

Decide the installation location regarding the following condition and obtain the user’s approval.

 The outdoor unit must not be placed on its side or upside down, as the compressor lubrication oil will run into the cooling

circuit and seriously damage the unit.

 Choose a location that is dry and sunny, but not exposed to direct sunlight or strong winds.

 Do not block any passageways or thoroughfares.

 Choose a location where the noise of the Air to Water Heat Pump when running and the discharged air do not disturb

any neighbours.

 Choose a position that enables the pipes and cables to be easily connected to the other hydrauric system.

 Install the outdoor unit on a at, stable surface that can support its weight and does not generate any unnecessary noise

and vibration.

 Position the outdoor unit so that the air ow directly stream towards the open area.

 Place the outdoor unit where there are no plants and animals because they may cause malfunction of outdoor unit.

 Maintain sucient clearance around the outdoor unit, especially from a radio, computer, stereo system, etc.

 When installing the outdoor unit near seashore, make sure it is not directly exposed to sea breeze. If you can not nd an

adequate place without direct sea breeze, make sure to apply anti-corrosion coating on the heat exchanger.

 Install the outdoor unit in a place (such as near buildings etc.) where it can be prevented from sea breeze which can

damage the outdoor unit.

 If you cannot avoid installing the outdoor unit by the seashore, construct a protection wall around to block the sea

breeze.

 Install the outdoor unit in a place where water can drain smoothly.

• Protection wall should be constructed with a solid material such

as concrete to block the sea breeze and the height and the width

of the wall should be 1.5 times larger than the size of the outdoor

unit. Also, secure over 700mm between the protection wall and

the outdoor unit for exhausted air to ventilate.

Sea

Sea breeze

Outdoor

unit

Sea

Sea breeze

Outdoor

unit

Sea

Sea breeze

Outdoor

unit

Protection wall

 If you cannot nd a place satisfying above conditions, please contact manufacturer. Make sure to clean the sea water

and the dust on the outdoor unit heat exchanger and spread corrosion inhibitor on heat exchanger.(At least one time

per one year.)

• Depending on the condition of power supply, unstable power or voltage may cause malfunction of the parts or

control system. (At the ship or places using power supply from electric generator, etc).

CAUTION

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ENGLISH

 Do not install the Air to Water Heat Pump in following places.

• The place where there is mineral oil or arsenic acid. There is a chance that parts may get damaged due to burned resin.

The capacity of the heat exchanger may reduce or the Air to Water Heat pump may be out of order.

• The place where corrosive gas such as sulfurous acid gas generates from the vent pipe or air outlet. The copper pipe or

connection pipe may corrode and refrigerant may leak.

• The place where there is a danger of existing combustible gas, carbon ber or ammable dust. The place where thinner

or gasoline is handled.

• This device must be installed according to the national electrical rules.

• With an outdoor unit having net weight upper than 60kg, we suggest do not install it suspended on wall, but

considering oor standing one.

CAUTION

 If the outdoor unit is installed at a height, ensure that its base is rmly xed in position.

 Make sure that the water dripping from the drain hose runs away correctly and safely.

 When you install the outdoor unit at wayside, you should install it above 2m height or make sure that the heat from the

outdoor unit shouldn't be in direct contact with passersby. (The ground for application :The revision of regulation for

facility in building by the law of the Ministry of Construction and Transportation.

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Installing the unit

Space requirements for outdoor unit

When installing 1 outdoor unit

(Unit : mm)

300 or more

1,500 or more

 When the air outlet is opposite the wall  When the air outlet is towards the wall

300 or more

300 or more 600 or more

1,500 or more

2,000 or more

 When 3 sides of the outdoor unit are blocked by the

wall

 The upper part of the outdoor unit and the air outlet

is towards the wall

600 or more

300 or more

1,500 or more

300 or more

 The upper part of the outdoor unit and the air outlet

is opposite the wall

 When front and rear side of the outdoor unit is

towards the wall

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ENGLISH

When installing more than 1 outdoor unit

(Unit : mm)

1500 or more

 When the air outlet is towards the wall

300 or more

300 or more 600 or more 600 or more 600 or more

 When 3 sides of the outdoor unit are blocked by the wall

300 or more1500 or more

600 or more 600 or more

500 or

more

500 or

more

300 or more

 When front and rear side of the outdoor unit is towards the wall  The upper part of the outdoor unit and the

air outlet is opposite the wall

1500 or more 600 or more 3000 or more 300 or more3000 or more

 When front and rear side of the outdoor unit is towards the wall

• The units must be installed according to distances declared, in order to permit accessibility from each side, either

to guarantee correct operation of maintenance or repairing products. The unit’s parts must be reachable and

removable completely under safety condition (for people or things).

CAUTION

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Installing the unit

Outdoor unit installation

The outdoor unit must be installed on a rigid and stable base to avoid any increase in the noise level and vibration,

particularly if the outdoor unit is to be installed in a location exposed to strong winds or at a height, the unit must be xed to

an appropriate support(wall or ground).

 Fix the outdoor unit with anchor bolts.

• The anchor bolt must be 20mm or higher from the base

surface.

NOTE

• When tightening the anchor bolt, tighten the rubber washer

to prevent the outdoor unit bolt connection part from

corroding.

• Make a drain outlet around the base for outdoor unit

drainage.

• If the outdoor unit is installed on the roof, you have to check

the ceiling strength and waterproof the unit.

CAUTION

Outdoor unit support

20mm

Anchor bolt

Outdoor

unit

Base surface

Outdoor unit

support

OUTDOOR UNIT INSTALLED ON THE WALL BY RACK

 Ensure the wall will be able to suspend the weight of rack and outdoor unit ;

 Install the rack close to the column as much as possible ;

 Install proper grommet in order to reduce noise and residual vibration

transferred by outdoor unit towards wall.

When installing air guide duct

• Check and make sure that screws do not damage the copper pipe.

• Secure air guide duct on guard fan.

CAUTION

Soft rubber designed to cut o

vibration from rack to wall. (not

supplied with product)

Designed to

cut o residual

vibration from

outdoor unit to

rack. (not supplied

with product)

(Unit : mm)

620

940

328

344

384

Anchor bolt hole

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ENGLISH

Drain work

• General area

While Air-Water Heat Pump is running in heating mode, Ice can begin accumulate on the surface of condenser.

To prevent Ice from growing, system go into De-frost mode and then Ice on the surface changes to water.

Dropped water from condenser shall be eliminated through running drain holes to prevent Ice growing at low temperature.



In case there is not enough space for drainage out of the unit, additional drain

works are required. Follow the description as below

- Make space more than 100mm between the bottom of the outdoor unit and

the ground for installation of the drain hose.

- Insert the drain plug into the hole on the bottom of the outdoor unit.

- Connect the drain hose to the drain plug.

- Make sure dusts or small branches should not go into the drain hose.

≥100mm

• If drain work is not enough, it can lead to system performance degration and system damages.

WARNING

Drain cap x 3eaDrain plug x 1ea

Drain hole Φ20 x 4 ea

Air discharge side

13mm

1. Prepare a water drainage channel around the foundation, to drain waste water from around the unit.

2. If the water drainage of the unit is not easy, please build up the unit on a foundation

of concrete blocks, etc. (the height of the foundation should be maximum 150mm).

3. If you install the unit on a frame, please install a waterproof plate within 150mm of

the underside of the unit in order to prevent the invasion of water from the lower

direction.

4. When installing the unit in a place frequently exposed to snow, pay special attention

to elevate the foundation as high as possible.

5. If you install the unit on a building frame, please install a waterproof plate (eld

supply) (within 150mm of the underside of the unit) in order to avoid the drain

water dripping. (See gure)

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20

Installing the unit

• Heavy snow fall area (Natural drainage)



When using the air conditioner in the heating mode, ice may accumulate. During de-icing (defrost operation), the

condensed water must be drained o safely. For the air conditioner operates well, you must follow the instructions below.

- Make space more than 80mm between the bottom of the outdoor unit and the ground for installation.

80 mm

- If the product is installed in a region of heavy snow, allow enough separation distance between the product and the

ground.

- When installing the product, make sure that the rack is not placed under the drain hole.

- Ensure that the drained water runs o correctly and safely.

• In areas with heavy snow fall, piled snow could block the air

intake. To avoid this incident, install a frame that is higher than

estimated snow fall. In addition, install a snow-proof hood to

avoid snow from piling on the outdoor unit.

• If ice accumulates on the base, it may cause critical damage

to the product. (e.g., a lakeside in a cold area, the seashore, an

alpine region, etc.)

• In a heavy snowfall area, do not install the drain plug and drain

cap into the outdoor unit. And, it may cause frozen ground.

Therefore, take appropriate measures to prevent it.

CAUTION

Frame

Ground

Estimated

snow fall

Snow-proof

hood

EHS MONO ODU_IM_DB68-05387A-05.indb 20 2017-04-19 오전 10:48:15

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Samsung AE090JXYDGH/EU Manualul utilizatorului

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