Mellanox Technologies MIS5100Q-3DNC Hardware Installation Manual

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Hardware Installation Manual

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216-Port InfiniBand QDR SwitchX®
Switch Platform Hardware Installation Guide
PN:MIS5200Q-4DNC
Rev 1.6
Document Number: 3268
Mellanox Technologies
2
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
3
Table of Contents
List of Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
List of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Chapter 1 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.1 Installation Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2 Environmental and Safety Recommendations . . . . . . . . . . . . . . . . . . . . 14
1.3 Chassis Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.4 Leaf Package Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.5 Management Package Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.6 Physical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.6.1 ESD Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.6.2 Installing the Cable Holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.6.3 Installing the Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.6.4 Ground Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.7 Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.7.1 Powering Up the Switch Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1.8 InfiniBand QSFP Cable Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1.8.1 Supported Approved Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1.8.2 Cable Power Classes. . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 35
1.9 Hot Swap Insertion and Extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1.9.1 Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
1.9.2 Leaf Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
1.9.3 Spine Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1.9.4 Fan Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
1.9.5 Management Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
1.9.6 Switch Shut-Down Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Chapter 2 Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.1 LED Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.1.1 Power Supply Unit LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.1.2 Leaf Board LED Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.1.3 Spine Board LED Indicators. . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . 54
2.1.4 Spine Side Panel Display LED Indicators . . . .
. . . . . . . . . . . . . . . . . . . . 55
2.1.5 Management Module LED Indicators. .
. . . . . . . . . . . . . . . . . . . . . . . . . . 56
2.1.6 Port Connector Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2.2 Air Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.3 QSFP Cable Power Budget Classification. . . . . . . . . . . . . . . . . . . . . . . . 59
2.4 Management Module Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.4.1 I2C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.4.2 CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.4.3 MGT– Management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2.4.4 USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2.4.5 Reset – RST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
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Chapter 3 Chassis Power Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
3.1 Power Supply and Spine Board Indicator Status at Power ON. . . . . . . . 61
Chapter 4 First-Time Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.1 Running the Wizard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.2 Re-Running the Wizard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.3 Downloading FabricIT Software and Documents . . . . . . . . . . . . . . . . . . 68
4.4 Installing Licenses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.5 Getting and Inserting the License Key. . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.6 FabricIT Management and Inspection License . . . . . . . . . . . . . . . . . . . . 71
4.7 Starting the Command Line (CLI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
4.8 Starting the Web User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Chapter 5 Resetting the Switch – RST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Chapter 6 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.1 Power Supply Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.2 Leaf Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
6.3 Management Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.4 Spine Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
6.5 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Chapter 7 Disassembly and Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.1 Disassembling the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.1.1 Removing the Chassis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.1.2 Removing the Bottom Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7.2 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Appendix A Installation Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
A.1 Installation Safety Warnings (English) . . . . . . . . . . . . . . . . . . . . . . . . 80
A.2 安裝安全性警告 (Chinese) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
A.3 Avertissements de sécurité pour l'installation (French) . . . . . . . . . . . 89
A.4 Installation Sicherheitshinweise(German). . . . . . . . . . . . . . . . . . . . . . 94
A.5 Advertencias de seguridad de instalación (Spanish) . . . . . . . . . . . . . 98
A.6 Предупреждения по технике безопасности при установке (Russian) 102
A.7 Avertismente privind siguranţa la instalare (Romanian) . . . . . . . . . . 106
A.8 Sigurnosna upozorenja za instaliranje (Croatian). . . . . . . . . . . . . . . 111
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List of Tables
Table 1: Revision History of this User’s Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 2: Reference Documents and Websites. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 3: Leaf Status LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Table 4: Connector Physical and Logical Link Indications
. . . . . . . . . . . . . . . . . . . . . . . . 53
Table 5: Spine Status LED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Table 6: Spine Fan Status LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Table 7: Spine to Leaf IB Link Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Table 8: LEDs Display for Normal Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Table 9: LEDs Display for Normal Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Table 10: Management Module PSU LED Configurations . . . . . . . . . . . . . . . . . . . . . . . . 57
Table 11: Management Module S.Fan LED Configurations . . . . . . . . . . . . . . . . . . . . . . . 58
Table 12: Management Module L.Fan LED Configurations . . . . . . . . . . . . . . . . . . . . . . . 58
Table 13: Management Module MASTER LED Configurations . . . . . . . . . . . . . . . . . . . . 58
Table 14: Serial Terminal Program Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Table 15: Configuration Wizard Session - IP Configuration by DHCP. . . . . . . . . . . . . . . . 64
Table 16: Configuration Wizard Session - IP Zeroconf Configuration
. . . . . . . . . . . . . . . . 66
Table 17: Configuration Wizard Session - St
atic IP Configuration. . . . . . . . . . . . . . . . . . . 67
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List of Figures
Figure 1: Shelf Installation Kit Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 2: Chassis Installation Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 3: Shock and Tilt Stickers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 4: Opening the Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 5: Placement of Chassis in Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 6: Inserting the Caged Nuts for the Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 7: Connect Rail Slide to Rack Vertical support . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 8: Inserting the Caged Nuts for the FaceplateChassis on Shelf with F
iller Panel . 24
Figure 9: Cable Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 10: Cable Holder Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 11: Chassis Rails and Rail Slides . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . 27
Figure 12: Installing the Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 13: Screw the Handles Onto the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 14: The Rails are Already Connected Onto the Chassis
. . . . . . . . . . . . . . . . . . . . 29
Figure 15: Raising the Chassis Using a Mechanical Lift
. . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 16: Put on the Rail Slide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 17: IS5200 Chassis on the Shelf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 18: Face Plate Mounting Bolt Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 19: Ground Connectio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 20: Multiple Power Inlets – Electric Caution Notification . . . . . . . . . . . . . . . . . . . . . 33
Figure 21: Spine Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 22: Power Cord Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 23: PSU Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Figure 24: Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Figure 25: Leaf Board Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 26: Ejector Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Figure 27: Leaf Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 28: Intact vs Defected Signal Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 29: Intact vs Defected Power Pin Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 30: Management Module Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 31: Spine Board Extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 32: Intact vs Defected Mechanics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 33: Intact vs Defected Side Signal Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 34: Intact vs Defected Middle Signal Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 35: Intact vs Defected Power Pin Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Figure 36: Leaf Fan Locations on the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 37: Leaf Fan Module Extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
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Figure 38: Spine Fan Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 39: Fan Status LED on the Spine Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 40: Management Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 41: Intact vs Defected Signal Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 42: Intact vs Defected Power Pin Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Figure 43: Power Supply Unit Status Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 44: PSU Cover On and Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Figure 45: Leaf Board Led Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Figure 46: Spine Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Figure 47: Spine Side Panel Display Status Indications . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Figure 48: Management Module Status Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Figure 49: Management Module LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Figure 50: Port Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Figure 51: Top and Bottom Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Figure 52: Management Module Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Figure 53: Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 54: Spine Side Panel Display Status Indications . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Figure 55: Management Module Status Indications for Normal Operation . . . . . . . . . . . . 62
Figure 56: Console Ports for SX60xx/SX65xx Managed Systems . . . . . . . . . . . . . . . . . . . 63
Figure 57: License Key Entitlement Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 58: License Key Generation Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Figure 59: FabricIT Status/Licensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Figure 60: MLNX-OS Login Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Figure 61: EULA Prompt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Figure 62: Display After Login . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Figure 63: Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
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Revision History
About this Manual
This manual provides installation and set-up instructions for the IS5200 GT series QSFP
Chassis InfiniBand Switch Platform.
Intended Audience
This manual is intended for users and system administrators responsible for installing
and setting up the chassis platform.
The manual assumes familiarity with the InfiniBand
®
architecture specification.
Table 1 - Revision History of this User’s Manual
Revision Date Details
1.6 Feb. 2014 Rearranged document: Consolidated installation sections under
Chapter 1, “Installation,” on page 10; updated Chapter 1, “Overview,”
on page 12; and re-ordered sections).
Added:
Figure 49, “Management Module LEDs,” on page 57
Updated:
Section 1.4, “Power Supply Redundancy,” on page 15
Section 1.6.1.5, “Installing the Shelf,” on page 21
Section 1.6.2, “Installing the Cable Holder,” on page 25
Section 1.9, “Hot Swap Insertion and Extraction,” on page 35
Section 7.1, “Disassembling the Chassis,” on page 78
Appendix A, “Installation Safety Warnings,” on page 80
1.5 Sept. 2012
Added figure11.
Added information regarding inserting the bottom spine first. Insert spines
from bottom to top.
Fixed broken links
Added step to remove plastic covering.
Added IBM Lift tool
1.4 Aug. 2011 Fixed Installation kit parts
1.3 Oct. 2010 Added air flow direction
1.2 Oct. 2010
Removed the Chassis Rail from the installation kit and from the installation
instructions.
1.1 Aug. 2010
Added weight lifting warning
Added step to Installation procedure
“Remove all protective plastic film from all sides and top of the chassis.”
Added cable power classes
1.0.1 July 2010
Added last page with barcode
Changed Installation procedure to include Remove all FRUs
Need 4 people to lift
1.0 July 2010 First release
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
9
Related Documentation
The documentation set accompanying the QSFP Chassis InfiniBand Switch platform
includes the following:
Conventions
Throughout this manual, the name IS5200 and the terms chassis and switch are used to
describe the 216 port QSFP InfiniBand chassis, unless explicitly indicated otherwise.
The following icons are used throughout this document to indicat
e information that is
important to the user.
Table 2 - Reference Documents and Websites
Document Name Description
InfiniBand Architecture Specification,
Vol. 1, Release 1.2.1
The InfiniBand Architecture Specification that is provided by
IBTA
Switch Product Release Notes For possible hardware issues see the switch support product
page.
This requires a customer support login. Look up the rele-
vant SwitchX®-based switch system/se
ries release note file.
Mellanox MLNX-OS® User Manual
for
VPI
This document contains information regarding configuring and
managing Mellanox Technologies SwitchX® switch platforms
listing all of the commands available through MLNX-OS with
explanations and examples.
This symbol makes recommendations to the user.
This symbol indicates information that is helpful to the user.
This symbol indicates a situation that can potentially cause damage to hardware or
software.
Warning! This symbol indicates a situation that can potentially cause personal injury
and / or damage to hardware or software.
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
10
1Installation
Installation and initialization of the chassis is a simple process requiring attention to the
normal mechanical, power, and thermal precautions for rack-mounted equipment. Your
Chassis will be shipped in two packages one with the all of the leafs (leaf package) that
are ordered and an extra management module should it be ordered, and the second pack-
age (chassis package) with all of
the rest of the parts.
The chassis requires initial configuration
to get the chassis and Fabric management up
and running through remote management. See the Installation Guide that is packed in the
box for the instructions to make the initial configuration.
1.1 Installation Safety Warnings
These safety warnings are in English. For French, German, Spanish, Russian, and Roma-
nian see the Appendixes.
1. Installation Instructions
2. Bodily Injury Due to Weight
3. Heavy Equipment
This chassis can be installed in standard 19” racks that have depths between 65cm and
80cm between the vertical supports of the rack.
This unit is intended for installation in a Restricted Access Location. A restricted
access area can be accessed only through the use of a special tool, lock and key, or
other means of security.
Read all installation instructions before connecting the equipment to the power source.
Use enough people to safely lift this product.
This equipment is very heavy and should be moved using a mechanical lift to avoid
injuries.
<40 lbs
<18 kgs
40 - 70 lbs
18 - 32 kgs
70 - 121 lbs
32 - 55 kgs
>121 lbs
>55 kgs
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
11
4. Installation in Restricted Access Location
5. Risk of Electric Shock!
6. Over-temperature
7. Stacking the Chassis
8. Redundant Power Supply Connection - Electrical Hazard
9. Double Pole/Neutral Fusing
10. Multiple Power Inlets ,
This unit is intended for installation in a Restricted Access Location.
Risk of Electric Shock!
With the fan module removed power pins are accessible within the module cavity.
DO NOT insert tools or body parts into the fan module cavity.
This equipment should not be operated in an area with an ambient temperature exceed-
ing the maximum recommended: 45°C (113°F). Moreover, to guarantee proper air
flow, allow at least 8cm (3 inches) of clearance around the ventilation openings.
The chassis should not be stacked on any other equipment. If the chassis falls, it can
cause bodily injury and equipment damage.
This product includes a redundant power or a blank in its place. In case of a blank
power supply, do not operate the product with the blank cover removed or not securely
fastened.
This system has double pole/neutral fusing. Remove all power cords before opening
the cover of this product or touching any internal parts.
Risk of electric shock and energy hazard.
The PSUs are all independent.
Disconnect all power supplies to ensure a powered down state inside of the switch
platform.
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
12
11. During Lightning - Electrical Hazard
12. Copper InfiniBand Cable Connecting/Disconnecting
13. Rack Mounting and Servicing
14. Equipment Installation
15. Equipment Disposal
16. Local and National Electrical Codes
17. Installation Codes
During periods of lightning activity, do not work on the equipment or connect or dis-
connect cables.
Copper InfiniBand cables are heavy and not flexible, as such they should be carefully
attached to or detached from the connectors. Refer to the cable manufacturer for spe-
cial warnings/instructions.
When this product is mounted or serviced in a rack, special precautions must be taken
to ensure that the system remains stable. In general you should fill the rack with equip-
ment starting from the bottom to the top.
This equipment should be installed, replaced, and/or serviced only by trained and qual-
ified personnel.
Disposal of this equipment should be in accordance to all national laws and regula-
tions.
This equipment should be installed in compliance with local and national electrical
codes.
This device must be installed according to the latest version of the country
national electrical codes. For North America, equipment must be installed in
accordance to the applicable requirements in the US National Electrical Code
and the Canadian Electrical Code.
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
13
18. Battery Replacement
19. UL Listed and CSA Certified Power Supply Cord
20. High Leakage Current
21. Add GND connection information
22. Installation codes
23. Interconnection Of Units
Warning: Replace only with UL Recognized battery, certified for maximum
abnormal charging current not less than 4mA
There is a risk of explosion should the battery be replaced with a battery of an
incorrect type.
Dispose of used batteries according to the instructions.
For North American power connection, select a power supply cord that is UL Listed
and CSA Certified, 3 - conductor, [16 AWG], terminated with a molded plug rated at
125 V, [13 A], with a minimum length of 1.5m [six feet] but no longer than 4.5m.
For European connection, select a power supply cord that is internationally
harmonized and marked “<HAR>”, 3 - conductor, minimum 1.0 mm
2
wire,
rated at 300 V, with a PVC insulated jacket. The cord must have a molded plug
rated at 250 V, 10 A.
Warning: High leakage current; Earth connection essential before connecting supply.
Before connecting this device to the power line, the protective earth terminal screws of
this device must be connected to the protective earth in the building installation.
(GND Connection Information):
The building installation shall provide a means for a connection to protective earth;
and the equipment shall be permanently connected to that by a service person.
A SERVICE PERSON shall check whether or not the socket - outlet from which the
equipment is to be powered provides a connection to the building protective earth. If
not, the SERVICE PERSON shall arrange for the installation of a PROTECTIVE
EARTHING CONDUCTOR from the separate protective earthing terminal to the pro-
tective earth wire in the building. The equipment shall be installed in area where equi-
potential bonding exists ((such as a telecommunication centre or a dedicated computer
room).
This device must be installed according to the latest version of the country national
electrical codes. For North America, equipment must be installed in accordance to the
applicable requirements in the US National Electrical Code and the Canadian Electri-
cal Code.
Cables for connecting to the unit RS232 and Ethernet Interfaces must be UL
certified type DP-1 or DP-2. (Note- when residing in non LPS circuit)
Overcurrent Protection: A readily accessible Listed branch circuit overcurrent
protective device rated 20 A must be incorporated in the building wiring.
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
14
24. Hazardous Radiation Exposure
25. Proper Enclosure
26. Do Not Use the Switch as a Shelf or Work Space
27. WEEE Directive
28. Country of Norway Power Restrictions
1.2 Environmental and Safety Recommendations
The following are Mellanox recommendations.
Caution – Use of controls or adjustment or performance of procedures other
than those specified herein may result in hazardous radiation exposure.
CLASS 1 LASER PRODUCT and reference to the most recent laser standards
IEC 60 825-1:1993 + A1:1997 + A2:2001 and EN 60825-1:1994+A1:1996+
A2:2001
A suitable electrical, mechanical and fire enclosure shall be provided by the end prod-
uct manufacturer and or the end user.
Caution: Slide/rail mounted equipment is not to be used as a shelf or a work space. The
rails are not intended for sliding the unit away from the rack. It is for permanent instal-
lation at final resting place only, not used for service and maintenance
According to the WEEE Directive 2002/96/EC, all waste electrical and electronic
equipment (EEE) should be collected separately and not disposed of with regular
household waste.
Dispose of this product and all of its parts in a responsible and environmentally
friendly way.
This unit is intended for connection to a TN power system and an IT power system of
Norway only.
Recommended ambient temperature in the System room is 20
o
± 5
o
C.
Recommended humidity range is 40% ± 15% without condensing.
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
15
1.3 Chassis Package Contents
The package includes:
1 box containing
installation kit parts
cable management system
•power cords
1 shelf
1 chassis with the following modules inst
alled:
1 shelf
•6 spines
1 management module
•4 fans
4 PSUs
If you are not using a mechanical lift to install the chass
is, reduce the weight of the chas-
sis by removing all of the spines, power su
pply units, management modules, and fan
units, and put aside for reinstallation after the chassis is installed in the rack.
1 installation guide
1 box containing various other parts
It is highly recommended that the installation sites be as isolated as possible from all
sources of radio transmissions and electrical interference.
It is highly recommended that the installation site building be equipped with a light-
ning rod.
It is highly recommended that the installation site be equipped with smoke detectors
and a fire alarm warning system.
The system requires a KVA rated UPS system. It is recommended that a UPS system
be installed to protect the equipment in the event of unexpected power failure.
Make sure that the outlets and circuits will not be overloaded. Spread out the load over
at least two or three circuits or use a 3 phase circuit.
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
16
Inside the single box is 3 smaller boxes.
1 installation kit box
1 box containing 4 power cords 250v 15a 2.0M, C14 to C13, USA UL Standard
1 cable management kit
Before you install your new IS5200 series chassis, unpack the s
ystem and check to make
sure that all the parts have been sent, check this against the parts list. Check the parts for
visible damage that may have occurred during shipping.
1.4 Leaf Package Contents
The leafs are ordered by the customer and are shipped 4 to a box. The customer will
receive as many boxes as needed to fill the order.
1.5 Management Package Contents
When a second management module is ordered the package includes:
1 management module ordered by the customer
1 RJ45 to DB9 harness
1.6 Physical Installation
The switch platform uses 10U of rack space in a standard 19” rack, 9U for the chassis
and 1U for the shelf. The switch ships from the factory with mounting holes on the spine
side. There are upper brackets to connect the leaf side to the rack near the top of the chas-
sis. The weight of the switch is support
ed from underneath the unit by the shelf.
If anything is damaged or missing, contact your customer representative immediately.
The rack mounting holes conform to the EIA-310 standard for 19-inch racks. Guaran-
tee proper ventilation, by leaving 8cm (3”) of space to the front and rear of the switch.
This will ensure proper air flow through the chassis. This is crucial for maintaining
good airflow at ambient temperature. In particular, route cables such that they do not
impede the air into or out of the chassis.
Warning: This equipment is very heavy. Safety is the first concern. Make sure that
adequate manpower and proper equipment is used for transporting and moving the
chassis.
The fully loaded chassis weighs:
120 kg (265 LBS) full configuration
48 KG (105 LBS) empty configuration
83.94kg (185 LBS) shipped configuration
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
17
This chassis can be installed in standard 19” racks that have between 65cm and 80cm
between the vertical supports of the rack. Make sure that a fully populated rack including
cables will have sufficient air flow for cooling.
1.6.1 ESD Connection
Before starting any procedure on the IS5200 switch system:
1. Put an ESD prevention wrist strap on your wrist, and
make sure there is good contact
between your body and the strap.
2. Plug the other end of the wrist strap to a valid
ground. Make sure that this is a tight
fit.
1.6.1.1
Installation ProcedureRequirements
You will need:
Choose a rack which is able to support the mechanical and environmental characteris-
tics of a fully populated switch chassis.
Mellanox recommends a rack that is at least 80 cm long.
#2 phillips screwdriver #3 phillips screwdriver
a grounding lug ground wire to properly ground the chassis
The installation will be much easier with a power screwdriver.
It is recommended to use AWG6 or 4mm diameter wire for grounding purposes.
It is recommended to have at least two people for the duration of the installation proce-
dure. Use a mechanical lift to raise this chassis. If not, use enough manpower to ensure
the safety and wellbeing of all of the people involved in the installation.
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
18
1.6.1.2 Installation and Cable Management Kit Parts
Parts for installing the shelf
Parts for installing the chassis
Parts for installing the filler panel
Parts for installing the cable manager
You will need 10 U of space in the rack. Nine U for the chassis and one
U for the shelf.
Figure 1: Shelf Installation Kit Parts
•1 shelf 8 M6 bolts for the caged nuts
4 caged nuts 2 Shelf rail slides
4 lock washers 2 long 2 hole flat washers
2 chassis rail slides 4 handles
8 M-5 pan head bolts 8 allen head screws
2 flat 4 hole metal spacers 1 allen wrench
8 lock washers 4 lock nuts for handles (These nuts are not to be used)
8 caged nuts for the faceplate 8 M6 bolts for the caged nuts, 8 for the faceplate
1 Bottom filler panel 2 M6 bolts
2 caged nuts M6
1 RH cable holder 1 LH cable holder
12 caged nuts M6 12 M6 bolts
6 cable holder shelves
Shelf
Rail
Rail Slide
Angled
Bracket
M6 X 12 bolts, caged nuts and
split lock washers
M6 X 16
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
19
Figure 2: Chassis Installation Parts
1.6.1.3 Container Mishandling
The container has shock and tilt stickers applied. These will turn
red if the container has
been mishandled or roughly handled. Upon receipt of the container look for and inspect
the shock and tilt stickers to confirm that they have not tripped. If one or more are red
notify the shipper and Mellanox. This on its own does not indicate damage to the con-
tents. But, be sure to carefully inspect
the contents if any of the shock and tilt stickers
have tripped.
Rail Slide
Screws for
the handles
M-5 Pan head
screws and
lock washers
4 hole Washer
Handles
Caged nuts
InfiniBand Switch Platform Hardware User Manual
Mellanox Technologies
20
Figure 3: Shock and Tilt Stickers
1.6.1.4 Opening the Container
1. Before starting the procedure, put the ESD strap on and connect it to a valid ground.
2. Open the crate by unscrewing the sides and top of the crate.
HANDLE WITH CAREHANDLE WITH CARE
GGIINN NNRRWWAA
GG
II
NN NNRRWWAA
HANDLE WITH CAREHANDLE WITH CARE
GG
II
NN NNRRWWAA
GG
II
NN NNRRWWAA
TIL TWA
T
CH
TIL TWA
T
CH
Stickers unaffected by
shipping
Stickers showing excessive
shock or tilt.
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