Sames Nanobell II WB Manual de utilizare

Index revision : C - March 2018 1 7108

User manual

SAMES KREMLIN SAS - 13, Chemin de Malacher - 38240 MEYLAN - FRANCE

Tel. 33 (0)4 76 41 60 60 - www.sames-kremlin.com

Nanobell II WB

Index revision : C - March 2018 2 7108

All communication or reproduction of this document, in any form whatsoever and all use or

communication of its contents are forbidden without express written authorisation from

SAMES KREMLIN.

The descriptions and characteristics mentioned in this document are subject to change without

prior notice.

WARNING : SAMES KREMLIN SAS is registered with the Ministry of Labour as a training

institution.

Throughout the year, our company offers training courses in the operation and

maintenance of your equipment.

A catalogue is available on request. Choose from a wide range of courses to

acquire the skills or knowledge that is required to match your production

requirements and objectives.

Our training courses can be delivered at your site or in the training centre at our

Meylan head office.

Training department:

Tel. 33 (0)4 76 41 60 04

E-mail: formation-clie[email protected]

SAMES KREMLIN SAS operating manuals are written in French and translated into English, German, Spanish, Italian

and Portuguese.

The French version is deemed the official text and Sames will not be liable for the translations into other languages.

Index revision : 3

Nanobell II WB

1. Health and Safety Instructions- - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

1.1. Configuration of the certified equipment . . . . . . . . . . . . . . 5

1.2. Marking on the atomizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.3. Precautions for Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.4.1. Installation rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

1.5. Important Recommendations . . . . . . . . . . . . . . . . . . . . . . 11

1.5.1. Compressed Air Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.5.2. Product Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.5.3. Bearing Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

1.5.4. Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.5.5. Shaping Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.5.6. High Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.5.7. Maximum Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.5.8. Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.5.9. Bell Cup / Turbine Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.5.10. O-ring Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5.11. Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5.12. Residual pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5.13. Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5.14. Restriction on robot wrist movements. . . . . . . . . . . . . . . . . . 13

1.5.15. Mechanical Collision. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5.16. Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5.17. Sound level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5.18. Specific maintenance provisions . . . . . . . . . . . . . . . . . . . . . 14

1.6. Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2. Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

2.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2.2. Function of the parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3. Technical Characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

3.1. Dimensions, gravity center and tool center point (mm) . 19

3.1.1. Hollow wrist version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.1.2. Full wrist version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.2. Working characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.3. Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.3.1. Turbine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.3.2. Turbine Rotation Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.3.3. Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4. Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26

5. Startup - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 28

5.1. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.3. Shutdown and Startup Procedures . . . . . . . . . . . . . . . . . . . 31

5.3.1. Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.3.2. Startup Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Index revision : 4

6. Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 32

6.1. Summary table of maintenance operations . . . . . . . . . . . 32

6.2. Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.2.1. Procedure A: Atomizer exterior . . . . . . . . . . . . . . . . . . . . . . . . 33

6.2.2. Procedure B1: Magnetic bell cup. . . . . . . . . . . . . . . . . . . . . . 35

6.2.3. Procedure B2: Shaping air assembly. . . . . . . . . . . . . . . . . . . . 36

6.2.4. Procedure B3: Injector / Injector holder assembly . . . . . . . . 37

6.3. Corrective maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.3.1. Procedure C1: Body installation / removal . . . . . . . . . . . . . . 38

6.3.2. Procedure C2: Replacement of turbine. . . . . . . . . . . . . . . . . 38

6.3.3. Procedure C3: Replacement of solvent pipette. . . . . . . . . . 39

6.3.4. Procedure C4: Replacement of microvalves . . . . . . . . . . . . 39

6.3.5. Procedure C5: Replacement of body o-rings . . . . . . . . . . . . 40

6.3.6. Procedure C6: Replacement of fittings and hoses. . . . . . . . 40

6.3.7. Procedure C7: Replacement of the placebo. . . . . . . . . . . . 41

7. Spare parts list- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 42

7.1. Nanobell II hollow wrist . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.2. Nanobell II full wrist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.3. Body assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7.3.1. Equipped body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.4. Injector / injector holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.5. Placebo UHT 158 without resistor . . . . . . . . . . . . . . . . . . . . . 50

7.5.1. High voltage connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

7.6. Robot adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7.6.1. Adapter for Motoman EXP 2050 and 2900 robots. . . . . . . . . 52

7.6.2. Adapter for Fanuc P250 robot. . . . . . . . . . . . . . . . . . . . . . . . . 52

7.6.3. Adapter for Staubli RX 160 robot. . . . . . . . . . . . . . . . . . . . . . . 52

7.6.4. Adapter for Staubli TX 250 robot . . . . . . . . . . . . . . . . . . . . . . . 53

7.6.5. Adapter for ABB IRB 4400 robot. . . . . . . . . . . . . . . . . . . . . . . . 53

8. Option Nanobell II, Gun spraying head version - - - - - - - - - - - - - 54

8.1. Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

8.1.1. Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

8.2. Fluid diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.3. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

8.4. Procedure to transform a Nanobell II bell cup version,

to a Nanobell II Gun version . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

8.5. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

8.5.1. Summary table of maintenance operations . . . . . . . . . . . . . 58

8.5.2. Preventive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

8.5.3. Maintenance corrective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.6. Spare parts for the Gun spraying head . . . . . . . . . . . . . . . 61

8.6.1. Head. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

8.6.2. Equipotential plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Index revision : C - March 2018 5 7108

1. Health and Safety Instructions

This manual contains links to the following user manuals:

•see RT Nr 7071 for the user manual of bell cups and shaping air assemblies, Hi-Te Technol-

ogy

•see RT Nr 6350 for the user manual of the turbine type ”BTM”.

•see RT Nr 6021 for the user manual of the microvalve.

•see RT Nr 7073 for the user manual of the high voltage unit UHT 287 EEx e.

•see RT Nr 6190 for the microphone.

•see RT Nr 6364 for the user manual of the electric systems,

•see RT Nr 6213 for the user manual of the control module GNM 200.

1.1. Configuration of the certified equipment

The whole of these user manuals defines the configuration of the certified equipment.

1.2. Marking on the atomizer

P/N : *

Serial number

This equipment is designed in accordance with the Directive ”ATEX” 2014/34/UE and used in

area 2.

** The sign “X” signifies that respecting the safety distance (between the parts of the sprayer

that are under high voltage and the grounded parts) mentioned in this user’s manual, ensures

a safe use of the equipment.

Atomizer Nanobell II - P/N 910016903

Hollow wrist

Equipped body - P/N 910008553

Turbine S12 - P/N 1525802

Atomizer Nanobell II - P/N 910016902

Full wrist

Equipped body - P/N 910008553

Turbine S12 - P/N 1525802

UHT 287 EEx e - P/N 910008371

P/N Nanobell II

(*)

GNM 200A

(220 V)

P/N 1517071

or

GNM 200A

(110V)

P/N 1524481

X X 910016903 X

X X 910016902 X

Index revision : C - March 2018 6 7108

1.3. Precautions for Use

This document contains information that all operators should be aware of and understand

before using the Nanobell. This information highlights situations that could result in serious dam-

age and indicates the precautions that should be taken to avoid them.

WARNING : Before any use of the Nanobell equipment, check that all operators:

• have previously be trained by the compagny SAMES KREMLIN, or by their distributors

registered by them for this purpose.

• have read and understood the user manual and all rules for installation and operation, as

laid out below.

It is the responsibility of the operators’ workshop manager to ensure these two points and it is

also his responsibility to make sure that all operators have read and understood the user

manuals for any peripheral electrical equipment present in the spraying area.

1.4. Warnings

WARNING : Safety may be jeopardized if this equipment is not operated, disassembled and

reassembled in compliance with the instructions given in this manual and in any

European Standard or national safety regulations in force.

WARNING : Equipment performance is only guaranteed if original spare parts distributed by

SAMES KREMLIN are used.

Index revision : C - March 2018 7 7108

WARNING :

This equipment has to be used only within areas designed for spraying with respect to EN 50176,

EN 50177, EN 50223, or with similar ventilation conditions. The equipment has to be used only

within ventilated in order to reduce risks for the health of the operators, fire or explosion. The effi-

ciency of the extraction ventilation system has to be daily checked.

Within explosive atmospheres produced by the spraying process, only appropriate explosion-

proof electrical equipment has to be used.

Before carrying out any cleaning or general work on atomizers in the spraying area, the high

voltage generator must be switched off and the atomizer HV circuit discharged to the ground.

The pressurised coating product or the pressurised air must not be directed towards people or

animals.

Appropriate measures have to be taken to avoid, during periods when the equipment is not

used and/or when the equipment is broken, the presence of potential energy (liquid or air pres-

sure or electric) inside the equipment.

Using individual protection equipment will limit the risks of contact and/or inhalation of toxic

product, gas, vapours, fog or dusts that can be produced while using the equipment. The user

has to follow the coating product manufacturer’s recommendations.

Electrostatic spraying equipment must be serviced regularly in accordance with the informa-

tion and instructions given by SAMES KREMLIN.

It is strictly prohibited to stick adhesive tape on the atomizer body.

Cleaning operations must be carried out either in authorised areas equipped with a

mechanical ventilation system, or using cleaning liquids with a flash point at least 5 °C higher

than room temperature.

Only metal containers can be used for cleaning liquids and they must have a reliable ground

connection

The insulated supply of waterborne paint must be placed in a closed enclosure (by respecting

an insulating distance sufficient). Access must be controlled to the high voltage supply and

equipped with a short-circuiter, which must be placed outside the dangerous areas. This

device must be able to discharge to the ground all the parts at high voltage before being

accessibles. At a minimal level, the installation has to be in accordance with the EN 1953 and

the EN 13849-1.

Inside the booth it is forbidden to use a naked flame, glowing object or a device likely to pro-

duce sparks.

It is also forbidden to store inflammable products, or vessels that have contained them, close

to the booth.

The surrounding area must be kept clear and clean.

Index revision : C - March 2018 8 7108

WARNING : The use of very high voltage increases the risk of sparks. SAMES KREMLIN atom-

izers and high-voltage electrostatic generators are designed to minimize this risk. Although the

HV electrode is the only accessible part, a safety distance of X mm (refer to: Board) has to be

maintained between the parts of the sprayer that are under high voltage and all the parts that

are grounded.

Nanobell with UHT 287 EEx e high voltage unit:

Authorised spraying distance

Any installation by isolated system (waterborne) must be equipped with a short-circuiter which

acts in less than two seconds (E < 350 Mj in less than two seconds).

The use of a UHT 287 imposes a connection to a control module GNM 200 whose version of pro-

gram must be higher or equal to V5.63.

In addition, a careful check must be made to ensure that any conducting or semi-conducting

part closer than 2.5 m to the atomizer is correctly grounded.

If it is not, electrical charges capable of causing sparks could build up on it. Operating person-

nel must wear anti-static shoes and gloves to avoid this risk.

All metal parts of the booth and parts to be painted must be correctly grounded. Ground resist-

ance must be less than or equal to 1 MW (minimum measurement voltage 500 V). This must be

checked regularly.

Grounding is mandatory for all the conductive envelops of the electrical equipments and for

all the conductive components within explosive atmospheres by conductive connection with

the ground terminal.

Finally, for the same reasons, the spraying area must have an anti-static floor, such as concrete,

metal duckboard, etc.

It is essential to provide sufficient ventilation in the spraying booths to avoid the build up of

inflammable vapors.

The effectiveness of the overcurrent protection (di/dt) must be checked every day. This check

must be carried out in an area with no explosive atmosphere by placing a ground device near

the electrode of the atomizer when the atomizer is switched on (the operator must be con-

nected to ground): the control module must switch to the fault state.

Additional equipment has to be placed outside the dangerous area and its starting device has

to be servo-controlled to the running mode of the booth aspiration fan. The correct working of

the servo-control has to be checked once a week.

Tension

(kV) Distance

(mm)

010050

60

70 150

200

150

100

50

0050 60 70

DES04891

Distance (mm)

Tension (kV)

”X” safety distance depending on the

voltage

Unauthorised spraying zone

Index revision : C - March 2018 9 7108

A warning board has to be placed in full view close to the sparing area.

An excessive turbine speed can engender major damages on the turbine as well as a loss of

connection bell/turbine; this represents a risk for persons and equipment. The maximum speed

indicated in this user manual must not be exceeded (see § 3.2 page 23).

Index revision : C - March 2018 10 7108

1.4.1. Installation rules

Nanobell using water borne paints.

WARNING : All the conductive components must be connected to the high voltage potential

(metallic fittings of Moduclean, gear pump, etc...).

WARNING : It is strictly prohibited to install an unspecified system not complying with the rules

described above.

Wareborne paints non flamable and not easily flamable

1 Control module GNM 200 (out of the ATEX area)

2 Low voltage connection

3 High voltage unit UHT 287 EEx e

4 High voltage cable connecting UHT 287 / Insulating table and UHT 287 /

5 Supplies of paints and rinsing products insulated to the ground potential

6 Dump return line insulated to the ground potential

7 Short circuiter (out of the ATEX area)

8-

9Safety distance (area around the the atomizer head from the parts with high

voltage outer cover, bellcup etc...)

x

S

A

1

2

5

DES03662

GNM

1

2

3

7

m

005

mm

0

05

4

9

6

5

DES06340

9

4

S: Rinsing product

A: Air supply

1: Product 1 supply

2: Product 2 supply

Nota: Hoses and low voltage cable pass outside the robot

Nota: A connection to the ground of the

shielding of the connecting cable between

HVU and insulating table at exit of ”cage” is

imperative (see § 7.4.1 page 47)

Protection enclosure if system

isolated out of paint booth

Index revision : C - March 2018 11 7108

1.5. Important Recommendations

1.5.1. Compressed Air Quality

The air must be filtered to a level that will guarantee a long life time and prevent any pollution

during painting.

The filter must be installed as close as possible to the facility. The filter cartridges must be

changed

regularly to ensure that the air is clean.

PTFE tape or glue should not be used between the filter and the bearing as glue residue or

pieces of PTFE may block the small holes of the air bearing and cause turbine failure.

The inside of hoses supplying air to the atomizer and the ports of the quick-disconnect plate

must be clean and free of any traces of paint, solvent or other foreign matter.

The guarantee does not cover faults caused by unclean, unfiltered bearing air resulting from

disregard of the previous recommendations.

WARNING : If the air is not correctly filtered, the bearing may become fouled resulting in a

turbine operating fault. The filtering system used must prevent particles greater

than 5 µm in diameter from reaching the bearing.

WARNING : The guarantee does not cover damage caused by foreign matter such as paint,

solvent or other substances entering the air circuits of the Nanobell.

1.5.2. Product Quality

The paint must be filtered to prevent any damage to the atomizer.

The maximum permissible particle size in the atomizer is 200 µm.

1.5.3. Bearing Safety

The compressed air connection to the air bearing must be made directly to the supply circuit

without the use of an isolating valve.

During operation, the air bearing must be continuously under pressure, otherwise considerable

damage may be caused. A sudden cut in the air supply could destroy the air bearing of the

turbine. Wait until the turbine has stopped completely before cutting off the bearing air.

Procedure for cutting off air to the air bearing:

• Switch off the turbine rotation air supply

• Wait until the turbine has stopped completely (at least 150 s).

• Switch off the bearing air supply.

Running the turbine with bearing air pressure of less than 6 bar at the atomizer inlet can dam-

age the bearing. The standard bearing air pressure is 6 bar at the air control cabinet.

All these pressure values are measured at the atomizer inlet. If the bearing pressure drops below

6 bar at the turbine or atomizer inlet, cut off the air supply to the turbine.

In addition, a 25-liter air reserve should be available so that the turbine brakes gradually if the

main air supply is cut off suddenly.

WARNING : The guarantee does not cover faults that occur if the turbine is operated with in

sufficient bearing air pressure.

Index revision : C - March 2018 12 7108

1.5.4. Locking

Do not atomize the product if the bellcup is not turning at a speed of at least 15000 rpm. At

lower speeds, paint or solvent may enter the turbine, bearing and control circuits. Opening the

head valve, injector

rinsing valve and bellcup exterior rinsing valve must be prohibited when the bellcup is not turn-

ing. Only qualified personnel are authorized to by-pass this locking system for flow rate checks.

WARNING : If the turbine is not already operating, wait, after starting it up, until the bellcup

reaches at least 15000 rpm before opening the head valve. The recommended

minimum waiting time is 2 seconds.

1.5.5. Shaping Air

Do not atomize the product until the shaping air rate is at least 80 Nl/mn (i.e. 0.3 bar at the

atomizer inlet). If it is less, there may be a feedback of atomized product which fouls the outer

cover and the inside surface of the air shroud resulting in application faults.

1.5.6. High Voltage

Disable the high voltage if the Nanobell is not operated for a prolonged period (conveyor shut-

down, no objects to be painted, slack periods, etc.) to prevent ionization of the air.

WARNING : Rinsing cycles (bellcup exterior and injector) must be carried, beforehand switch-

ing off the high voltage power supply.

1.5.7. Maximum Speed

Excessive turbine speed can result in serious damage to the turbine and loss of connection

between the bell cup and turbine, presenting a risk to persons and equipment. The speed must

not exceed 45,000 rpm.

WARNING : The guarantee does not cover damage resulting from a rotation speed greater than

45,000 tr/min.

1.5.8. Vibrations

If the atomizer vibrates more than usual, the cause is generally unbalanced rotating parts.

There may be dry paint deposits on the bell cup or rotor. If any of these situations arise, it is essen-

tial to correct them. Excessive unbalance may damage the turbine resulting in failure to oper-

ate or even loss of the bell cup / turbine connection, presenting a risk for persons and

equipment.

WARNING : The guarantee does not cover damage caused by unbalance of the rotating parts.

1.5.9. Bell Cup / Turbine Fitting

The bell cup must be correctly fitted on the turbine, a snap must be heard; the two cylinders

must fit on top of each other without any foreign matter between them. If fitting is incorrect, the

connection may be lost and the bell cup thrown out still spinning, presenting a risk for persons

and equipment.

Index revision : C - March 2018 13 7108

1.5.10. O-ring Seals

Use the seals recommended in this manual. For solvent-based products, seals in contact with

the product must be chemically inert seals resistant to swelling or chemical attack. The Nano-

bell is only guaranteed to operate correctly if it is used with seals whose size and material con-

form to this manual.

1.5.11. Ventilation

Do not begin applying paint with the Nanobell before starting up the ventilation system in the

spraying booth. If the ventilation is cut, toxic substances such as organic solvents or ozone may

remain in the spraying booth, resulting in a risk of fire, poisoning or irritation.

1.5.12. Residual pressure

Before all maintenance or repair operations, remove paint and solvent from the atomizer,

switch off the high voltage power supply and cut the paint, solvent and air supplies, then

release residual pressure in each supply system. Residual pressure may lead to component

damage and expose personnel to serious injuries. Paint or solvent dispersion may also lead to

poisoning or irritation.

1.5.13. Safety devices

During installation of the Nanobell, it is important to set up safety devices enabling high voltage

power, paint, solvent and air supplies to be cut immediatly if there is a problem.

• Detection of control system faults

• Detection of high voltage surges linked with the SAMES KREMLIN high voltage module.

• Detection of air pressure drops.

• Detection of ventilation failure.

• Detection of fire

• Detection of human presence.

• Detection of turbine rotation speed faults.

Failure to install safety devices could result in a risk of fire, expose the personnel to serious injury

and damage the equipment.

1.5.14. Restriction on robot wrist movements

In order to optimize the life time of the high voltage cable as well as the supply hoses, it is

recommended to limit the movement of axis 6 to ± 0,5 turns compared with the axis 3.

1.5.15. Mechanical Collision

The guarantee does not cover damage resulting from the operating environment (for example

collision with the robot).

1.5.16. Ambient Temperature

The sprayer is designed to work normally under room temperature between 0°C and + 40°C.

In order to optimise application quality, it is advised to work under room temperature between

+ 15°C and + 28°C.

The storage temperature will never exceed +60°C.

1.5.17. Sound level

The accoustic pressure level, continuous, equivalent, weighted, equals to 59.7 dBA.

Conditions of measurement:

The equipment has been run at its maximum values, the measures have been made from the

operator desk of the paint test booth "API" (closed booth with glass walls) of the Research &

Development laboratory at SAMES KREMLIN Meylan France.

Method of measurement:

The accoustic pressure level, continuous, equivalent, weighted (59.7 dBA) is given in LEQ value,

measured for observation periods of at least 30 seconds.

Index revision : C - March 2018 14 7108

1.5.18. Specific maintenance provisions

The access of the booth, near the atomizer in operation, will have to be proscribed and con-

trolled by safety devices (see § 1.5.13 page 13) which will have to stop the equipment in case

of intrusion of people in the area.

Nevertheless, for maintenance operation, these safety devices will have to be arranged in

order to allow certain operations and checks (only for persons trained and entitled by

SAMES KREMLIN).

The turbine rotation with a bellcup, in all the cases, wil be prohibited with personnel in the area.

Index revision : C - March 2018 15 7108

1.6. Guarantee

Under the guarantee, which applies only to the buyer, SAMES KREMLIN agrees to repair

operating faults resulting from a design fault, materials or manufacture, under the conditions

set out below.

The guarantee claim must define, in writing, the exact nature of the fault concerned.

The SAMES KREMLIN guarantee only covers equipment that has been serviced and

cleaned according to standard procedures and our own instructions, that has been fitted with

parts approved by SAMES KREMLIN or that has not been modified by the customer.

More precisely, the guarantee does not cover damage resulting from:

• the customer's negligence or inattentiveness,

• incorrect use,

• failure to follow the procedure

• use of a control system not designed by SAMES KREMLIN or a SAMES KREMLIN

control system modified by a third party without written permission from an authorized

SAMES KREMLIN technical agent,

• accidents such as: collision with external objects, or similar events,

• flooding, earthquake, fire or similar events,

• inadequately filtered bearing air (solid particles more than 5 µm in diameter),

• inadequately filtered paint and solvent,

• use of seals not complying with SAMES KREMLIN recommendations,

• starting up turbine rotation without minimum bearing air pressure (6 bar),

• exceeding the maximum speed of 45000 rpm under load,

• starting up rotating parts that are unbalanced (dry paint on bellcup, rotor or damaged

bellcups),

• pollution of air circuits by fluids or substances other than air.

SAMES KREMLIN atomizer Nanobell II is covered by a one-year guarantee for use in two 8-

hour shifts under normal operating conditions.

By concession, the guarantee is extended to 10000 hours on the air turbine of the Nanobell II.

The guarantee does not apply to wearing parts such as atomizing bellcups, diaphragms, clips,

seals, etc.

The guarantee will take effect from the date of the first startup or of the provisional acceptance

report.

Under no circumstances, either in the context of this guarantee or in other contexts, will

SAMES KREMLIN be held responsible for physical injury or intangible damage, damage to

brand image and loss of production resulting directly from its products.

Index revision : C - March 2018 16 7108

2. Description

2.1. General

Atomizer Nanobell is a robotic rotary atomizer, dedicated according to versions, to the appli-

cation of solvented or waterborned paints, mono paintings or multi-components. It is used in

environments of automatic electrostatic atomization, its design makes of this atomizer

equipment simple, easy to maintain.

Light and compact, it can equip with the small size robots.

Equipped with a magnetic air bearing turbine, the atomizer Nanobell can atomize with a

maximum rotation speed of 45 000 rpm.

Atomizer Nanobell allows to improve the quality of production while making significant savings

of paint.

Main components:

DES06336

Turbine

Equipped

body

Support

Bellcup

Placebo

High voltage unit

Shaping air

assembly

Injector / Injector

holder

Nanobell II

cover

Nanobell II

front nut

Microvalve

Hollow wrist

Index revision : C - March 2018 17 7108

DES06337

Turbine

Equippe

d body

Support

Bellcup

Placebo

High voltage unit

Shaping air

assembly

Injector / Injector

holder

Nanobell II

cover

Adapter

Nanobell II

front nut

Microvalve

Full wrist

Index revision : C - March 2018 18 7108

2.2. Function of the parts

Parts Function

Bell cup The bell cup atomizes all types of paint. It is selected

according to the type of product used.

Turbine

The rotation of the bell cup is produced by a pneumatic

motor. Atomization results from the centrifugal forces gen-

erated by rotation of the bell cup. The size of sprayed

paint particles decreases as the speed of the turbine

motor increases.

Body The body houses all the fluid circuits, product, air and sol-

vent microvalves and the injector / injector holder assem-

bly.

Shaping air assembly

(outer cover / shaping air

shroud)

These parts control the size and pattern diameter and

transfer the particles to the parts to be painted. They pro-

tect internal components and allow easy cleaning.

Injector holder

Injector

Keeps the injector in the center of the bell cup. It also has

an opening to supply the microphone air.

The injector is used to regulate the paint flow rate into the

bell cup. The inner diameter of the restrictor is selected

according to the viscosity of the paint and the required

paint thickness

Microvalve Air-controlled, 2-way, normally closed valves used for vari-

ous operations: paint supply, paint rinsing, bell cup exterior

rinsing, injector rinsing

High voltage unit placebo Allows to supply the atomizer with high voltage from the

high voltage unit.

Index revision : C - March 2018 19 7108

3. Technical Characteristics

3.1. Dimensions, gravity center and tool center point (mm)

3.1.1. Hollow wrist version

Note:

TCP : Tool Center Point

Weight: 5.1 kg

Gravity center (CG) in millimeters

X = - 21.15

Y = - 0.21

Z = 161.92

Main inertia axis and moments (kg x mm2), measured to the gravity center:

Ix = (-0.49 , 0.00 , 0.87) Px = 16874.33

Iy = (0.97 , -0.01 , 0.49) Py = 43415.41

Iz = (0.01 , 1,00 , 0.00) Pz = 51074.98

232,68

372,05

182,68

328,74

374,34

399,34

0

161,92

21,15

OZ

X

DES06338

CG

60°

Output CS: Wrist Payload CG location

TCP@

250mm

TCP@

200mm

Index revision : C - March 2018 20 7108

Inertia moments (kg x mm2), measured to the output C.S:

Ixx = 154787.66 Ixy = -56.66 Ixz = -26799.53

Iyx = -56.66 Iyy = 170943.40 Iyz = -180.07

Izx = -26799.53 Izy = -180.07 Izz = 25372.60

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Sames Nanobell II WB Manual de utilizare

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