2. Sulzer
  3. RW 400 & 650

Sulzer RW 400 & 650 Instrucțiuni de utilizare

  • Bună ziua! Am citit cu atenție instrucțiunile de montaj și utilizare pentru mixerele submersibile ABS RW 400 și 650, precum și pentru pompele de recirculare ABS RCP 400 și 500. Sunt familiarizat cu detaliile de instalare, specificațiile tehnice, măsurile de siguranță și caracteristicile principale ale acestor echipamente. Aceste includ elice optimizate, sisteme de monitorizare a temperaturii și a etanșeității. Sunt aici pentru a vă ajuta cu orice întrebare despre aceste dispozitive.
  • Care este temperatura maximă a fluidului în regim de funcționare continuă?
    Este permisă utilizarea agregatelor în zone cu pericol de explozie?
    Agregatele pot fi operate cu invertoare de frecvență?
www.sulzer.com
1549-01
6006546-03 (07.2023)
Instrucţiuni de montaj şi utilizare
ro
Mixer submersibil de tip
ABS RW 40 0
şi
6 50 [NG]
Pompă de recirculare tip ABS RCP 400
şi
5 00 [NG]
Ne rezervăm dreptul modicărilor în sensul dezvoltării de noi soluţii tehnice !
26006546-03
Cuprins
1 Generalităţi ............................................................................................................................................ 4
1.1 Introducere .............................................................................................................................................. 4
  ............................................................................................................ 4
1.3 Limitele de utilizare ale agregatelor RW/RCP ......................................................................................... 4
1.4 Domeniile de utilizare ..............................................................................................................................5
1.4.1 Domeniile de utilizare RW ...................................................................................................................... 5
1.4.2 Domeniile de utilizare RCP .....................................................................................................................6
1.5 Codul de tip ............................................................................................................................................. 6
1.6 Date tehnice ............................................................................................................................................ 6
1.6.1 Datele tehnice ale agregatului RW 50 Hz ...............................................................................................7
1.6.2 Datele tehnice ale agregatului RW 60 Hz ...............................................................................................8
1.6.3 Datele tehnice ale agregatului RCP 50 Hz ..............................................................................................9
1.6.4 Datele tehnice ale agregatului RCP 60 Hz ..............................................................................................9
  .........................................................................................................................10
  ...................................................................................................................................10
  .................................................................................... 11
  ............................................................................................. 12
  ..............................................................................................................................13
2 Securitatea ........................................................................................................................................... 14
3 Transportulşidepozitarea .................................................................................................................14
  ............................................................................................................................................14
  ..................................................................................................................14
  ......................................................... 14
3.3 Depozitarea agregatelor ........................................................................................................................15
4 Descriereaprodusului ........................................................................................................................ 15
  ..............................................................................................................................15
  ...........................................................................................................................16
  ......................................................................................................................................16
  .....................................................................................................................................17
  ................................................................................................18
Instrucţiunidemontajşiutilizare(Traducereainstrucţiunilororiginale)

RW 400 RW 650
RCP 400 RCP 500
3
6006546-03
5 Instalarea ............................................................................................................................................. 19
  ............................................................................................................................... 19
  ..............................................................................................................................19
 ®. ........................................................................................................19
  ......................................................................................................................20
  ............................................................ 20
  ................................................................................. 21
  ........................................ 22
  ................................................................................................... 23
  .......................................................................................................................23
  ................. 24
  ................... 25
  .......................................................................................... 26
  ..............................................................................26
  ...................................................................................................................................... 27
  ............................................................................. 27
  ................................................................................................................28
  .................................................................................29
  ........................................................................................................30
  ............................................................................................................................31
5.7.1
 ....... 32
  ...................................................................................................................................... 33
  ..........................................................................................................................33
  ..................................................................................................................34
  .............................................................................................................35
  ..................................... 35
6 Punereaînfuncţiune ........................................................................................................................... 36
  .............................................................................................................................. 37
7 Întreţinerea ........................................................................................................................................... 37
  .............................................................................................................37
  .............................................................................................................................38
  .................................................................................................................................... 38
  ....................................................................... 39
46006546-03
1 Generalităţi
1.1 Introducere
instrucţiunidemontajşiutilizareInstrucţiuniprivindsiguranţapentru
produseleSulzerdetipulABS



I-

Î
P
ATENŢIE Esteprezentlaindicaţiiledesiguranţă,acărornerespectarepoateprovocapunerea
înpericolaagregatuluişiafuncţiiloracestuia.
INDICAŢIE Seutilizeazăpentruinformaţiiimportante.
1.2 Utilizareaconformăcudestinaţia




instrucţiuniledemontajşiutilizare!
-



SulzerPumpSolutionsIrelandLtd.


1.3 LimiteledeutilizarealeagregatelorRW/RCP


(ATEX


-

Limiteledeutilizare: 
 
ATENŢIE Încazullungimilordecabluri<20m/65ft,adâncimeadeimersiemax.admisăse
reducecorespunzător!Încazurispeciale,esteposibilăoadâncimedeimersie>20m
/65ft.Totuşiesteinterzissădedepăşeascănumărulmaximdeporniriconformşei
dedateamotorului.AcestlucrunecesităacordulscrisalrmeiproducătoareSulzer.
5
6006546-03
C
Î
la explozie!
Pentruregimuldefuncţionareaagregatelorcuprotecţielaexplozie,seaplicăregula:



ATENŢIE AgregateleRW/RCPcuavizareExdIIBT4nuauDIîncameradeulei.
ATENŢIE AgregateleRW400/650,precumşiRCP400/500cuavizareFM(NEC500)estadotate
cuunDIîncameradeulei.
PentruoperareaagregatelorEx-RW/RCPestevalabil:
-




PentruoperareaagregatelorRW/RCPExlainvertoruldefrecvenţăestevalabil:



-





ATENŢIE Intervenţiileînagregatelecuprotecţielaexploziesuntpermisenumaiînatelierele/
decătrepersoanelecuîmputernicirespecială,încondiţiileutilizăriipieselororiginale
aleproducătorului.Încazcontrar,certicareaExîşipierdevalabilitatea.Toate
componentelerelevantedinpunctdevederealexploziilorşidimensiunilepot
găsiteînmanualuldeateliermodularşiînlistapieselordeschimb.
ATENŢIE Intervenţiilesaureparaţiileefectuatedeateliere/persoaneneautorizateînacestscop
duclapierdereacerticăriiEx.Caurmare,utilizareaagregatuluiînzonecupericole
deexplozienuvamaiadmisă!PlăcuţadefabricaţieEx(consultaţiimaginea3)
trebuiesăeînlăturată.
1.4 Domeniiledeutilizare
1.4.1 DomeniiledeutilizareRW



• 
• Agitare
• Recirculare
66006546-03
1.4.2 DomeniiledeutilizareRCP


• -

• 
1.5 Coduldetip
Puterea motorului
(P2 [kW] in 10)
Numarul de poli ai motorului
Marimea motorului
Motorul
Varianta de material
Varianta de execuţie Ex
AA BB C D U VVV / W-XY Ex EC; CR
Echipamentul hidraulic
Notaţia motorului (de ex. A)
Stuţul de presiune DN [cm] la RCP
Diametrul elicei [cm] la RW
Tipul elicei*
Nr. ident.
Seria
0551-0003




1.6 Date tehnice
-


ATENŢIE Temperaturamaximăauiduluiînregimdefuncţionarecontinuă=40°C/104°Fcu
agregatulimersat.
7
6006546-03
1.6.1 DateletehnicealeagregatuluiRW50Hz
Elicea Motorul(50Hz/400V) Instalarea
Tipuldeagitator
Diametrulelicei
Turaţia
Versiuneacuinelhidrodinamic
Tipulmotorului
PutereanominalăconsumatăP1
PutereanominalăamotoruluiP2
Tipuldepornire:Directă
Tipuldepornire:Stea/triunghi
Curentulnominalla400V
Curentuldepornirela400V
Tipuldecablu** 
Sistemuldesupraveghereatemperaturii
Sistemuldesupraveghereagarniturii
ExdIIBT4
Tubdeghidaj□60
Tubdeghidaj□100
Masatotală

Masatotală
(cu inel hidrodinamic)
      
RW 4021 400 702 A 30/8   - 40 1  96 107
RW 4022 400 702 A 30/8   - 40 1  96 107
RW 4023 400 702 A 30/8   - 40 1  96 107
RW 4024 400 702 A 30/8   - 40 1  96 107
RW 4031 400 680 A 40/8   -40 2  96 107
RW 4032 400 680 A 40/8   -40 2  96 107
RW 4033 400 680 A 40/8   - 40 2  96 107
RW 6521 580 470 A 50/12   -52 2  -155 173
RW 6522 580 470 A 50/12   -52 2  -155 173
RW 6523 650 470 A 50/12   -52 2  -155 173
RW 6524 650 470 A 50/12   -52 2  -155 173
RW 6525 650 470 A 50/12   -52 2  -155 173
RW 6531 650 462 A 75/12 - 54 3  -182 200
RW 6532 650 462 A 75/12 -54 3  -182 200
RW 6533 650 470 A 100/12  -91 4  -214 232
P12



INDICAŢIE Datelesuntvalabileşipentruversiunilecuinelhidrodinamic.(Veziparagraful1.5
Coduldetip).Altetensiunisuntposibilelacerere.
86006546-03
1.6.2 DateletehnicealeagregatuluiRW60Hz
Elicea Motorul(60Hz/460V) Instalarea
Tipuldeagitator
Diametrulelicei
Turaţia
Versiuneacuinelhidrodinamic
Tipulmotorului
PutereanominalăconsumatăP1
PutereanominalăamotoruluiP2
Tipuldepornire:Directă
Tipuldepornire:Stea/triunghi
Curentulnominalla460V
Curentuldepornirela460V
Tipuldecablu** 
Sistemuldesupraveghereatemperaturii
Sistemuldesupraveghereagarniturii
FM(NEC500)
Tubdeghidaj□60
Tubdeghidaj□100
Masatotală

Masatotală(cu inel hidrodinamic)
       
RW 4021 400 858 A 35/8  - 38 1 96 107
RW 4022 400 858 A 35/8   - 38 1   96 107
RW 4023 400 858 A 35/8  - 38 1 96 107
RW 4024 400 841 A 46/8   - 38 2 96 107
RW 4031 400 841 A 46/8   -38 2 96 107
RW 6521 580 571 A 60/12   -50 2  -155 173
RW 6522 580 571 A 60/12   -50 2  -155 173
RW 6531 650 567 A 90/12  - 52 2  -182 200
RW 6532 650 567 A 90/12  - 52 2  -182 200
RW 6533 650 567 A 90/12  - 52 2  -182 200
RW 6534 650 569 A 120/12 -88 3  -214 232
RW 6535 650 569 A 120/12 -88 3  -214 232
P12



INDICAŢIE Datelesuntvalabileşipentruversiunilecuinelhidrodinamic.(Veziparagraful1.5
Coduldetip).Altetensiunisuntposibilelacerere.
9
6006546-03
1.6.3 DateletehnicealeagregatuluiRCP50Hz
Elicea Motorul(50Hz/400V)
Tipuldeinstalaţie
hidraulicăRCP
Diametrulelicei
Turaţiaelicei
Hmax
Qmax
Tipulmotorului
Putereanominalăcon-
sumatăP1
Putereanominalăa
motoruluiP2
Tipuldepornire:Direc-
tă
Tipuldepornire:Stea/
triunghi
Curentulnominalla400
V
Curentuldepornirela
400V
Tipuldecablu

Standard)
Sistemuldesupraveghere
atemperaturii
Sistemuldesupraveghe-
reagarniturii
ExdIIBT4
Masatotală
(agregatul complet)
   
 
  
RCP 4022 394 730 165 A 40/8   40 1 118
RCP 4023 394 730 195 A 40/8   40 1 118
RCP 4024 394 730 215 A 40/8   40 1 118
RCP 4031 394 730 225 A 40/8    40 1 118
RCP 4032 394 730 245 A 40/8   40 1 118
RCP 4033 394 730  280 A 40/8    40 1 118
RCP 5031 492 470 390 A 50/12   52 1 215
RCP 5032 492 470 440 A 75/12  54 2 250
RCP 5033 492 470 500 A 75/12   54 2 250
RCP 5034 492 470 550 A 75/12   54 2 250
RCP 5035 492 470 585 A 100/12 91 3 255
RCP 5036 492 470 655 A 100/12 91 3 255
P12


1.6.4 DateletehnicealeagregatuluiRCP60Hz
Elicea Motorul(60Hz/460V)
Tipuldeinstalaţiehidrau-
licăRCP
Diametrulelicei
Turaţiaelicei
Hmax
Qmax
Tipulmotorului
Putereanominalăconsu-
matăP1
Putereanominalăamoto-
rului P2
Tipuldepornire:Directă

Tipuldepornire:Stea/
triunghi
Curentulnominalla460V
Curentuldepornire
la460V
Tipuldecablu-
dard)
Sistemuldesupra-veghe-
reatemperaturii
Sistemuldesupra-veghe-
reagarniturii
FM(NEC500)
Masatotală(agregatul
complet)
        
RCP 4022 394 841 200 A 46/8   38 1 118
RCP 4023 394 841 245 A 46/8   38 1 118
RCP 4024 394 841 265 A 46/8    38 1 118
RCP 4031 394 841 275 A 46/8    38 1 118
RCP 5031 492 570 460 A 90/12   52 1 250
RCP 5032 492 570 515 A 120/12  88 2 255
RCP 5033 492 570 590 A 120/12   88 2 255
RCP 5034 492 570 640 A 120/12 88 2 255
P12


10 6006546-03
1.7 Dimensiunileşimasele
INDICAŢIE Masaagregateloresteînscrisăpeplăcuţadefabricaţieaagregatelor,respectivîn
tabeleledelaparagraful1.6Dateletehnice.
1.7.1 DimensiunileRW
Dimensiunea
RW400
A30/40(50 Hz)
A35/46(60 Hz)
RW650
A50(50 Hz)
A60(60 Hz)
RW650
A75(50 Hz)
A90(60 Hz)
RW650
A100 (50 Hz)
A120(60 Hz)
D1ø 400 ø 650 ø 650 ø 650
D2ø 560 ø 810 ø 810 ø 810
d1   
 262 ---
 306 306 306 306
h1700 1100 1100 1100
L1665 ---
L1 700 830 970 970
L2 685 ---
L2 720 850 990 990
l1795 925 1065 1065
l2 300 ---
l2 300 400 630 530
X1 360 ---
X1 280 320 420 400
X2 300 ---
X2 310 330 430 410
20 (□ 60)
44 (□100)
min. 50
□ 60 x 60 l2
min. h1
min. 190
min. l1
□ 60 ± 22°/30°
□ 100 ± 15°/22°/30°
d1
L1
D1
H
X1
L2
D2
X2
0552-0001
Imaginea1. DimensiunileconstructivealeagregatuluiRW
11
6006546-03
1.7.2 DimensiunileconstructivealeagregatuluiRCP
X
85
332
683
min. 800
min. 400
DN 400
188,5
2“ EN 10255-M
X = PN6 Type 11, DIN EN 1092-1
0553-0001
Imaginea2. RCP400
min. 600
DN500
85
187
447
865 (A50/12)
1005 (A75/12, A90/12, A100/12, A120/12)
min. 1000
X
X = PN6 Type 11, DIN EN 1092-1
2“ EN 10255-M
0554-0001
Imaginea3. RCP500
12 6006546-03
1.7.3 Vericaredimensiuneconstructivăanşă
Y
anșă PN6 DIN EN1092-1 Typ 11
anșă
Class125 ANSI B16.1-2010
grad „ Y “
anșă
DN (mm)
400 22 +0.5
500 24 +0.5
NPS (inch)
16" 1.44 +0.016
20" 1.69 +0.022
0555-0001
Imaginea4. Dimensiuniconstructiveanşă
ATENŢIE Înaintedemontareapompeiderecircularetrebuievericatădimensiunea“Y”a
anşei.Trebuieavutăînvedererespectareadimensiunilorindicateîntabel,eventual
trebuieadaptatăanşa.
13
6006546-03
1.8 Plăcuţadefabricaţie


SN
0598
:
Do not open while
energised
II 2G Ex h db IIB T4 Gb
PTB 16 ATEX X
####
Nicht unter
Spannung öffnen
xxxxxxx
####: 
RW 650/RCP500 = 1035
Imaginea6. PlăcuţadefabricaţieATEX
INDICAŢIE Pentrurelaţiisuplimentare,sevaindicaobligatoriutipulagregatului,nr.art.,precum
şinr.agregatului!
1555-00
Legenda
IP68 
Typ. 
#
 
Sn 
## 
U  V
ICurent nominal A
S1 
3~ 
Hz  Hz
P1 Putere (la intrare) 
 
n rpm
P2  
Imaginea5. Plăcuţadefabricaţie50Hz Weight  
Ø Prop. ø elice mm
  
 m
### 
motorului
 
Typ. #
Nr Sn ##
UN IN S1 3~ Hz
P1: Insul. Cl.F n
P2:
Weight Ø Prop Max amb Temp
### ≤ 70 dB
Sulzer Pump Solutions Ireland Ltd.
Wexford, Ireland.
www.sulzer.com
IP 68
14 6006546-03
2 Securitatea

InstrucţiuniprivindsiguranţapentruproduseleSulzerdetipulABS.


3 Transportulşidepozitarea
3.1 Transportul
A



-

A
P


Î-

3.2 Siguranţelepentrutransport
3.2.1 Protecţiaîmpotrivaumidităţiiacablurilorderacordalemotorului


ATENŢIE Dopuriledeprotecţiesevorînlăturadoarimediatînaintederacordareaelectricăa
agregatului.



ATENŢIE Acestedopurideprotecţieconferăprotecţienumaiîmpotrivastropiriicuapăşi
nusuntetanşelaapă!Capetelecablurilorderacordalemotoruluinuauvoiesăe
imersateulterior,deoarece,încazcontrar,umiditateapoatepătrundeîncutiade
racordalmotorului.
INDICAŢIE Capetelecablurilorderacordalemotoruluisevorxaînasemeneacazuriîntr-un
loccorespunzătorcareoferăsiguranţăîmpotrivainundăriicuapă.Nudeterioraţi
izolaţiilecablurilorşialerelor!
15
6006546-03
3.3 Depozitareaagregatelor
ATENŢIE ProduseleSulzertrebuiesăeprotejateîmpotrivainuenţeloratmosferice,cumar
radiaţiaUVprodusădeluminadirectăasoarelui,ozon,umiditateridicatăaaerului,
diverseemisii(agresive)depraf,inuenţemecaniceexterne,îngheţetc.Ambalajul
originalSulzercusiguranţapentrutransportaferentă(dacăexistădinfabricaţie)
asigurăderegulăoprotecţieoptimăaagregatelor.Dacăagregatelesuntexpuse
unortemperaturimaiscăzutede0°C,sevaaveaînvederecaînechipamentul
hidraulic,însistemulderăciresauînaltecavităţisănumaiexisteumiditatesauapă.
Încazdeîngheţputernic,agregatele,cablurilederacordalemotoruluinutrebuie
săemişcate,înmăsuraposibilităţii.Încazuldepozităriiîncondiţiiextreme,de
ex.climăsubtropicalăsaudeşertică,trebuiesăseîntreprindămăsurideprotecţie
corespunzătoaresuplimentare.Lacerere,văoferimtoateinformaţiilenecesare.
INDICAŢIE AgregateleSulzernunecesităderegulăniciunfeldeîntreţinerepeparcursul
depozitării.Dupăperioadededepozitaremaiîndelungate(dupăaprox.unan),axul
motoruluitrebuierotitdecâtevaoricumâna,pentruaseevitablocareasuprafeţelor
deetanşarealegarnituriicuineldefricţiune.Dupămaimulterotaţiialeaxuluicu
mâna,esteadusuleidealunecareproaspătpesuprafeţeledeetanşare,asigurându-
seastfelofuncţionareireproşabilăagarniturilorcuineldefricţiune.Sistemulde
xareînlagăreaarboreluimotoruluinunecesităîntreţinere.
4 Descriereaprodusului
4.1 Descriereagenerală
• 
• 

• 
• 
Motor
• 
• 
• 
• 
• 
Sistemuldesupraveghereamotorului
• 


Sistemuldesupraveghereagarniturii
• 

Operareaconvertoarelordefrecvenţă
• potrivite-
ÎnacestsenstrebuierespectatădirectivaEMV,precumşiinstrucţiuniledemontajşi
utilizarealeproducătoruluiconvertoarelordefrecvenţă!
16 6006546-03
4.2 Structuraconstructivă
4.2.1 RW400şi650
0556-0001
Imaginea7. RW400/650
Legendă
1 8
2 9Butuc elice
3Cutie de conexiuni 10 Elice
4 11 
5 12 Inel SD
6
7
17
6006546-03
4.2.2 RCP400şi500
1
9
10
11
3
6 87
12
2
5
4
0557-0001
Imaginea8. RCP400/500
Legendă
1 8
2 9Butuc elice
3Cutie de conexiuni 10 Elice
4 11 
5 12 Inel SD
6Jug de prindere 13 
7Con de intrare
18 6006546-03
4.3 Funcţionarealainvertoaredefrecvenţă



• 
• 

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• 
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

• 
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• 
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• 
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




conform imaginii 9)




Domeniul critic
Domeniul necritic
L = Lungimea totala a conductorului (de la invertorul de frecvenţa la motor)
10 50 100 150 L[m]
UN[V]
660
600
460
400
380
230
1180-00
Imaginea9. Domeniulcritic/necritic
19
6006546-03
5 Instalarea
R
5.1 InstalareaRW/RCP
C

Bconform paragrafului 5.7 Branşamentul electric.
INDICAŢIE PentruinstalareaagitatoarelorRW/RCPrecomandămutilizareaaccesoriilordeinsta-
lareSulzer.
5.2 Cupluridestrângere
CupluriledestrângerepentruşuruburiledinoţelsuperiorSulzerA4-70:
Filet M6 M8 M10 M12 M16 M20 M24
       
5.2.1 ŞaibelordesiguranţăNord-Lock®.
1176-00
Imaginea10. PoziţiademontareaşaibelordesiguranţăNord-Lock®
20 6006546-03
5.3 ExempledeinstalaţiiRW
5.3.1 Exempludeinstalaţiecucomponenteleaccesoriilorexistente
(vezi Imaginea 15
Dispozitivul de prindere închis).
1
2
7
6
5
4
3
8
0558-0001
Imaginea11. Exemplucuaccesoriileexistente
Legendă
1 5
26
37
4 8
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