Sulzer RW 400 & 650 Instrucțiuni de utilizare

Sulzer
Marca
Sulzer
Model
RW 400 & 650
Tip
Instrucțiuni de utilizare
www.sulzer.com
1549-01
6006546-03 (07.2023)
Instrucţiuni de montaj şi utilizare
ro
Mixer submersibil de tip
ABS RW 40 0
şi
6 50 [NG]
Pompă de recirculare tip ABS RCP 400
şi
5 00 [NG]
Ne rezervăm dreptul modicărilor în sensul dezvoltării de noi soluţii tehnice !
26006546-03
Cuprins
1 Generalităţi ............................................................................................................................................ 4
1.1 Introducere .............................................................................................................................................. 4
  ............................................................................................................ 4
1.3 Limitele de utilizare ale agregatelor RW/RCP ......................................................................................... 4
1.4 Domeniile de utilizare ..............................................................................................................................5
1.4.1 Domeniile de utilizare RW ...................................................................................................................... 5
1.4.2 Domeniile de utilizare RCP .....................................................................................................................6
1.5 Codul de tip ............................................................................................................................................. 6
1.6 Date tehnice ............................................................................................................................................ 6
1.6.1 Datele tehnice ale agregatului RW 50 Hz ...............................................................................................7
1.6.2 Datele tehnice ale agregatului RW 60 Hz ...............................................................................................8
1.6.3 Datele tehnice ale agregatului RCP 50 Hz ..............................................................................................9
1.6.4 Datele tehnice ale agregatului RCP 60 Hz ..............................................................................................9
  .........................................................................................................................10
  ...................................................................................................................................10
  .................................................................................... 11
  ............................................................................................. 12
  ..............................................................................................................................13
2 Securitatea ........................................................................................................................................... 14
3 Transportulşidepozitarea .................................................................................................................14
  ............................................................................................................................................14
  ..................................................................................................................14
  ......................................................... 14
3.3 Depozitarea agregatelor ........................................................................................................................15
4 Descriereaprodusului ........................................................................................................................ 15
  ..............................................................................................................................15
  ...........................................................................................................................16
  ......................................................................................................................................16
  .....................................................................................................................................17
  ................................................................................................18
Instrucţiunidemontajşiutilizare(Traducereainstrucţiunilororiginale)

RW 400 RW 650
RCP 400 RCP 500
3
6006546-03
5 Instalarea ............................................................................................................................................. 19
  ............................................................................................................................... 19
  ..............................................................................................................................19
 ®. ........................................................................................................19
  ......................................................................................................................20
  ............................................................ 20
  ................................................................................. 21
  ........................................ 22
  ................................................................................................... 23
  .......................................................................................................................23
  ................. 24
  ................... 25
  .......................................................................................... 26
  ..............................................................................26
  ...................................................................................................................................... 27
  ............................................................................. 27
  ................................................................................................................28
  .................................................................................29
  ........................................................................................................30
  ............................................................................................................................31
5.7.1
 ....... 32
  ...................................................................................................................................... 33
  ..........................................................................................................................33
  ..................................................................................................................34
  .............................................................................................................35
  ..................................... 35
6 Punereaînfuncţiune ........................................................................................................................... 36
  .............................................................................................................................. 37
7 Întreţinerea ........................................................................................................................................... 37
  .............................................................................................................37
  .............................................................................................................................38
  .................................................................................................................................... 38
  ....................................................................... 39
46006546-03
1 Generalităţi
1.1 Introducere
instrucţiunidemontajşiutilizareInstrucţiuniprivindsiguranţapentru
produseleSulzerdetipulABS



I-

Î
P
ATENŢIE Esteprezentlaindicaţiiledesiguranţă,acărornerespectarepoateprovocapunerea
înpericolaagregatuluişiafuncţiiloracestuia.
INDICAŢIE Seutilizeazăpentruinformaţiiimportante.
1.2 Utilizareaconformăcudestinaţia




instrucţiuniledemontajşiutilizare!
-



SulzerPumpSolutionsIrelandLtd.


1.3 LimiteledeutilizarealeagregatelorRW/RCP


(ATEX


-

Limiteledeutilizare: 
 
ATENŢIE Încazullungimilordecabluri<20m/65ft,adâncimeadeimersiemax.admisăse
reducecorespunzător!Încazurispeciale,esteposibilăoadâncimedeimersie>20m
/65ft.Totuşiesteinterzissădedepăşeascănumărulmaximdeporniriconformşei
dedateamotorului.AcestlucrunecesităacordulscrisalrmeiproducătoareSulzer.
5
6006546-03
C
Î
la explozie!
Pentruregimuldefuncţionareaagregatelorcuprotecţielaexplozie,seaplicăregula:



ATENŢIE AgregateleRW/RCPcuavizareExdIIBT4nuauDIîncameradeulei.
ATENŢIE AgregateleRW400/650,precumşiRCP400/500cuavizareFM(NEC500)estadotate
cuunDIîncameradeulei.
PentruoperareaagregatelorEx-RW/RCPestevalabil:
-




PentruoperareaagregatelorRW/RCPExlainvertoruldefrecvenţăestevalabil:



-





ATENŢIE Intervenţiileînagregatelecuprotecţielaexploziesuntpermisenumaiînatelierele/
decătrepersoanelecuîmputernicirespecială,încondiţiileutilizăriipieselororiginale
aleproducătorului.Încazcontrar,certicareaExîşipierdevalabilitatea.Toate
componentelerelevantedinpunctdevederealexploziilorşidimensiunilepot
găsiteînmanualuldeateliermodularşiînlistapieselordeschimb.
ATENŢIE Intervenţiilesaureparaţiileefectuatedeateliere/persoaneneautorizateînacestscop
duclapierdereacerticăriiEx.Caurmare,utilizareaagregatuluiînzonecupericole
deexplozienuvamaiadmisă!PlăcuţadefabricaţieEx(consultaţiimaginea3)
trebuiesăeînlăturată.
1.4 Domeniiledeutilizare
1.4.1 DomeniiledeutilizareRW



• 
• Agitare
• Recirculare
66006546-03
1.4.2 DomeniiledeutilizareRCP


• -

• 
1.5 Coduldetip
Puterea motorului
(P2 [kW] in 10)
Numarul de poli ai motorului
Marimea motorului
Motorul
Varianta de material
Varianta de execuţie Ex
AA BB C D U VVV / W-XY Ex EC; CR
Echipamentul hidraulic
Notaţia motorului (de ex. A)
Stuţul de presiune DN [cm] la RCP
Diametrul elicei [cm] la RW
Tipul elicei*
Nr. ident.
Seria
0551-0003




1.6 Date tehnice
-


ATENŢIE Temperaturamaximăauiduluiînregimdefuncţionarecontinuă=40°C/104°Fcu
agregatulimersat.
7
6006546-03
1.6.1 DateletehnicealeagregatuluiRW50Hz
Elicea Motorul(50Hz/400V) Instalarea
Tipuldeagitator
Diametrulelicei
Turaţia
Versiuneacuinelhidrodinamic
Tipulmotorului
PutereanominalăconsumatăP1
PutereanominalăamotoruluiP2
Tipuldepornire:Directă
Tipuldepornire:Stea/triunghi
Curentulnominalla400V
Curentuldepornirela400V
Tipuldecablu** 
Sistemuldesupraveghereatemperaturii
Sistemuldesupraveghereagarniturii
ExdIIBT4
Tubdeghidaj□60
Tubdeghidaj□100
Masatotală

Masatotală
(cu inel hidrodinamic)
      
RW 4021 400 702 A 30/8   - 40 1  96 107
RW 4022 400 702 A 30/8   - 40 1  96 107
RW 4023 400 702 A 30/8   - 40 1  96 107
RW 4024 400 702 A 30/8   - 40 1  96 107
RW 4031 400 680 A 40/8   -40 2  96 107
RW 4032 400 680 A 40/8   -40 2  96 107
RW 4033 400 680 A 40/8   - 40 2  96 107
RW 6521 580 470 A 50/12   -52 2  -155 173
RW 6522 580 470 A 50/12   -52 2  -155 173
RW 6523 650 470 A 50/12   -52 2  -155 173
RW 6524 650 470 A 50/12   -52 2  -155 173
RW 6525 650 470 A 50/12   -52 2  -155 173
RW 6531 650 462 A 75/12 - 54 3  -182 200
RW 6532 650 462 A 75/12 -54 3  -182 200
RW 6533 650 470 A 100/12  -91 4  -214 232
P12



INDICAŢIE Datelesuntvalabileşipentruversiunilecuinelhidrodinamic.(Veziparagraful1.5
Coduldetip).Altetensiunisuntposibilelacerere.
86006546-03
1.6.2 DateletehnicealeagregatuluiRW60Hz
Elicea Motorul(60Hz/460V) Instalarea
Tipuldeagitator
Diametrulelicei
Turaţia
Versiuneacuinelhidrodinamic
Tipulmotorului
PutereanominalăconsumatăP1
PutereanominalăamotoruluiP2
Tipuldepornire:Directă
Tipuldepornire:Stea/triunghi
Curentulnominalla460V
Curentuldepornirela460V
Tipuldecablu** 
Sistemuldesupraveghereatemperaturii
Sistemuldesupraveghereagarniturii
FM(NEC500)
Tubdeghidaj□60
Tubdeghidaj□100
Masatotală

Masatotală(cu inel hidrodinamic)
       
RW 4021 400 858 A 35/8  - 38 1 96 107
RW 4022 400 858 A 35/8   - 38 1   96 107
RW 4023 400 858 A 35/8  - 38 1 96 107
RW 4024 400 841 A 46/8   - 38 2 96 107
RW 4031 400 841 A 46/8   -38 2 96 107
RW 6521 580 571 A 60/12   -50 2  -155 173
RW 6522 580 571 A 60/12   -50 2  -155 173
RW 6531 650 567 A 90/12  - 52 2  -182 200
RW 6532 650 567 A 90/12  - 52 2  -182 200
RW 6533 650 567 A 90/12  - 52 2  -182 200
RW 6534 650 569 A 120/12 -88 3  -214 232
RW 6535 650 569 A 120/12 -88 3  -214 232
P12



INDICAŢIE Datelesuntvalabileşipentruversiunilecuinelhidrodinamic.(Veziparagraful1.5
Coduldetip).Altetensiunisuntposibilelacerere.
9
6006546-03
1.6.3 DateletehnicealeagregatuluiRCP50Hz
Elicea Motorul(50Hz/400V)
Tipuldeinstalaţie
hidraulicăRCP
Diametrulelicei
Turaţiaelicei
Hmax
Qmax
Tipulmotorului
Putereanominalăcon-
sumatăP1
Putereanominalăa
motoruluiP2
Tipuldepornire:Direc-
tă
Tipuldepornire:Stea/
triunghi
Curentulnominalla400
V
Curentuldepornirela
400V
Tipuldecablu

Standard)
Sistemuldesupraveghere
atemperaturii
Sistemuldesupraveghe-
reagarniturii
ExdIIBT4
Masatotală
(agregatul complet)
   
 
  
RCP 4022 394 730 165 A 40/8   40 1 118
RCP 4023 394 730 195 A 40/8   40 1 118
RCP 4024 394 730 215 A 40/8   40 1 118
RCP 4031 394 730 225 A 40/8    40 1 118
RCP 4032 394 730 245 A 40/8   40 1 118
RCP 4033 394 730  280 A 40/8    40 1 118
RCP 5031 492 470 390 A 50/12   52 1 215
RCP 5032 492 470 440 A 75/12  54 2 250
RCP 5033 492 470 500 A 75/12   54 2 250
RCP 5034 492 470 550 A 75/12   54 2 250
RCP 5035 492 470 585 A 100/12 91 3 255
RCP 5036 492 470 655 A 100/12 91 3 255
P12


1.6.4 DateletehnicealeagregatuluiRCP60Hz
Elicea Motorul(60Hz/460V)
Tipuldeinstalaţiehidrau-
licăRCP
Diametrulelicei
Turaţiaelicei
Hmax
Qmax
Tipulmotorului
Putereanominalăconsu-
matăP1
Putereanominalăamoto-
rului P2
Tipuldepornire:Directă

Tipuldepornire:Stea/
triunghi
Curentulnominalla460V
Curentuldepornire
la460V
Tipuldecablu-
dard)
Sistemuldesupra-veghe-
reatemperaturii
Sistemuldesupra-veghe-
reagarniturii
FM(NEC500)
Masatotală(agregatul
complet)
        
RCP 4022 394 841 200 A 46/8   38 1 118
RCP 4023 394 841 245 A 46/8   38 1 118
RCP 4024 394 841 265 A 46/8    38 1 118
RCP 4031 394 841 275 A 46/8    38 1 118
RCP 5031 492 570 460 A 90/12   52 1 250
RCP 5032 492 570 515 A 120/12  88 2 255
RCP 5033 492 570 590 A 120/12   88 2 255
RCP 5034 492 570 640 A 120/12 88 2 255
P12


10 6006546-03
1.7 Dimensiunileşimasele
INDICAŢIE Masaagregateloresteînscrisăpeplăcuţadefabricaţieaagregatelor,respectivîn
tabeleledelaparagraful1.6Dateletehnice.
1.7.1 DimensiunileRW
Dimensiunea
RW400
A30/40(50 Hz)
A35/46(60 Hz)
RW650
A50(50 Hz)
A60(60 Hz)
RW650
A75(50 Hz)
A90(60 Hz)
RW650
A100 (50 Hz)
A120(60 Hz)
D1ø 400 ø 650 ø 650 ø 650
D2ø 560 ø 810 ø 810 ø 810
d1   
 262 ---
 306 306 306 306
h1700 1100 1100 1100
L1665 ---
L1 700 830 970 970
L2 685 ---
L2 720 850 990 990
l1795 925 1065 1065
l2 300 ---
l2 300 400 630 530
X1 360 ---
X1 280 320 420 400
X2 300 ---
X2 310 330 430 410
20 (□ 60)
44 (□100)
min. 50
□ 60 x 60 l2
min. h1
min. 190
min. l1
□ 60 ± 22°/30°
□ 100 ± 15°/22°/30°
d1
L1
D1
H
X1
L2
D2
X2
0552-0001
Imaginea1. DimensiunileconstructivealeagregatuluiRW
11
6006546-03
1.7.2 DimensiunileconstructivealeagregatuluiRCP
X
85
332
683
min. 800
min. 400
DN 400
188,5
2“ EN 10255-M
X = PN6 Type 11, DIN EN 1092-1
0553-0001
Imaginea2. RCP400
min. 600
DN500
85
187
447
865 (A50/12)
1005 (A75/12, A90/12, A100/12, A120/12)
min. 1000
X
X = PN6 Type 11, DIN EN 1092-1
2“ EN 10255-M
0554-0001
Imaginea3. RCP500
12 6006546-03
1.7.3 Vericaredimensiuneconstructivăanşă
Y
anșă PN6 DIN EN1092-1 Typ 11
anșă
Class125 ANSI B16.1-2010
grad „ Y “
anșă
DN (mm)
400 22 +0.5
500 24 +0.5
NPS (inch)
16" 1.44 +0.016
20" 1.69 +0.022
0555-0001
Imaginea4. Dimensiuniconstructiveanşă
ATENŢIE Înaintedemontareapompeiderecircularetrebuievericatădimensiunea“Y”a
anşei.Trebuieavutăînvedererespectareadimensiunilorindicateîntabel,eventual
trebuieadaptatăanşa.
13
6006546-03
1.8 Plăcuţadefabricaţie


SN
0598
:
Do not open while
energised
II 2G Ex h db IIB T4 Gb
PTB 16 ATEX X
####
Nicht unter
Spannung öffnen
xxxxxxx
####: 
RW 650/RCP500 = 1035
Imaginea6. PlăcuţadefabricaţieATEX
INDICAŢIE Pentrurelaţiisuplimentare,sevaindicaobligatoriutipulagregatului,nr.art.,precum
şinr.agregatului!
1555-00
Legenda
IP68 
Typ. 
#
 
Sn 
## 
U  V
ICurent nominal A
S1 
3~ 
Hz  Hz
P1 Putere (la intrare) 
 
n rpm
P2  
Imaginea5. Plăcuţadefabricaţie50Hz Weight  
Ø Prop. ø elice mm
  
 m
### 
motorului
 
Typ. #
Nr Sn ##
UN IN S1 3~ Hz
P1: Insul. Cl.F n
P2:
Weight Ø Prop Max amb Temp
### ≤ 70 dB
Sulzer Pump Solutions Ireland Ltd.
Wexford, Ireland.
www.sulzer.com
IP 68
14 6006546-03
2 Securitatea

InstrucţiuniprivindsiguranţapentruproduseleSulzerdetipulABS.


3 Transportulşidepozitarea
3.1 Transportul
A



-

A
P


Î-

3.2 Siguranţelepentrutransport
3.2.1 Protecţiaîmpotrivaumidităţiiacablurilorderacordalemotorului


ATENŢIE Dopuriledeprotecţiesevorînlăturadoarimediatînaintederacordareaelectricăa
agregatului.



ATENŢIE Acestedopurideprotecţieconferăprotecţienumaiîmpotrivastropiriicuapăşi
nusuntetanşelaapă!Capetelecablurilorderacordalemotoruluinuauvoiesăe
imersateulterior,deoarece,încazcontrar,umiditateapoatepătrundeîncutiade
racordalmotorului.
INDICAŢIE Capetelecablurilorderacordalemotoruluisevorxaînasemeneacazuriîntr-un
loccorespunzătorcareoferăsiguranţăîmpotrivainundăriicuapă.Nudeterioraţi
izolaţiilecablurilorşialerelor!
15
6006546-03
3.3 Depozitareaagregatelor
ATENŢIE ProduseleSulzertrebuiesăeprotejateîmpotrivainuenţeloratmosferice,cumar
radiaţiaUVprodusădeluminadirectăasoarelui,ozon,umiditateridicatăaaerului,
diverseemisii(agresive)depraf,inuenţemecaniceexterne,îngheţetc.Ambalajul
originalSulzercusiguranţapentrutransportaferentă(dacăexistădinfabricaţie)
asigurăderegulăoprotecţieoptimăaagregatelor.Dacăagregatelesuntexpuse
unortemperaturimaiscăzutede0°C,sevaaveaînvederecaînechipamentul
hidraulic,însistemulderăciresauînaltecavităţisănumaiexisteumiditatesauapă.
Încazdeîngheţputernic,agregatele,cablurilederacordalemotoruluinutrebuie
săemişcate,înmăsuraposibilităţii.Încazuldepozităriiîncondiţiiextreme,de
ex.climăsubtropicalăsaudeşertică,trebuiesăseîntreprindămăsurideprotecţie
corespunzătoaresuplimentare.Lacerere,văoferimtoateinformaţiilenecesare.
INDICAŢIE AgregateleSulzernunecesităderegulăniciunfeldeîntreţinerepeparcursul
depozitării.Dupăperioadededepozitaremaiîndelungate(dupăaprox.unan),axul
motoruluitrebuierotitdecâtevaoricumâna,pentruaseevitablocareasuprafeţelor
deetanşarealegarnituriicuineldefricţiune.Dupămaimulterotaţiialeaxuluicu
mâna,esteadusuleidealunecareproaspătpesuprafeţeledeetanşare,asigurându-
seastfelofuncţionareireproşabilăagarniturilorcuineldefricţiune.Sistemulde
xareînlagăreaarboreluimotoruluinunecesităîntreţinere.
4 Descriereaprodusului
4.1 Descriereagenerală
• 
• 

• 
• 
Motor
• 
• 
• 
• 
• 
Sistemuldesupraveghereamotorului
• 


Sistemuldesupraveghereagarniturii
• 

Operareaconvertoarelordefrecvenţă
• potrivite-
ÎnacestsenstrebuierespectatădirectivaEMV,precumşiinstrucţiuniledemontajşi
utilizarealeproducătoruluiconvertoarelordefrecvenţă!
16 6006546-03
4.2 Structuraconstructivă
4.2.1 RW400şi650
0556-0001
Imaginea7. RW400/650
Legendă
1 8
2 9Butuc elice
3Cutie de conexiuni 10 Elice
4 11 
5 12 Inel SD
6
7
17
6006546-03
4.2.2 RCP400şi500
1
9
10
11
3
6 87
12
2
5
4
0557-0001
Imaginea8. RCP400/500
Legendă
1 8
2 9Butuc elice
3Cutie de conexiuni 10 Elice
4 11 
5 12 Inel SD
6Jug de prindere 13 
7Con de intrare
18 6006546-03
4.3 Funcţionarealainvertoaredefrecvenţă



• 
• 

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• 
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

• 
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• 
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• 
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




conform imaginii 9)




Domeniul critic
Domeniul necritic
L = Lungimea totala a conductorului (de la invertorul de frecvenţa la motor)
10 50 100 150 L[m]
UN[V]
660
600
460
400
380
230
1180-00
Imaginea9. Domeniulcritic/necritic
19
6006546-03
5 Instalarea
R
5.1 InstalareaRW/RCP
C

Bconform paragrafului 5.7 Branşamentul electric.
INDICAŢIE PentruinstalareaagitatoarelorRW/RCPrecomandămutilizareaaccesoriilordeinsta-
lareSulzer.
5.2 Cupluridestrângere
CupluriledestrângerepentruşuruburiledinoţelsuperiorSulzerA4-70:
Filet M6 M8 M10 M12 M16 M20 M24
       
5.2.1 ŞaibelordesiguranţăNord-Lock®.
1176-00
Imaginea10. PoziţiademontareaşaibelordesiguranţăNord-Lock®
20 6006546-03
5.3 ExempledeinstalaţiiRW
5.3.1 Exempludeinstalaţiecucomponenteleaccesoriilorexistente
(vezi Imaginea 15
Dispozitivul de prindere închis).
1
2
7
6
5
4
3
8
0558-0001
Imaginea11. Exemplucuaccesoriileexistente
Legendă
1 5
26
37
4 8
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Sulzer RW 400 & 650 Instrucțiuni de utilizare

Sulzer
Marca
Sulzer
Model
RW 400 & 650
Tip
Instrucțiuni de utilizare
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