Sulzer RW 400 & 650 Instrucțiuni de utilizare

Marca: Sulzer

Model: RW 400 & 650

Tip: Instrucțiuni de utilizare

www.sulzer.com

1549-01

6006546-03 (07.2023)

Instrucţiuni de montaj şi utilizare

Mixer submersibil de tip

ABS RW 40 0

şi

6 50 [NG]

Pompă de recirculare tip ABS RCP 400

şi

5 00 [NG]

Ne rezervăm dreptul modicărilor în sensul dezvoltării de noi soluţii tehnice !

26006546-03

Cuprins

1 Generalităţi ............................................................................................................................................ 4

1.1 Introducere .............................................................................................................................................. 4

  ............................................................................................................ 4

1.3 Limitele de utilizare ale agregatelor RW/RCP ......................................................................................... 4

1.4 Domeniile de utilizare ..............................................................................................................................5

1.4.1 Domeniile de utilizare RW ...................................................................................................................... 5

1.4.2 Domeniile de utilizare RCP .....................................................................................................................6

1.5 Codul de tip ............................................................................................................................................. 6

1.6 Date tehnice ............................................................................................................................................ 6

1.6.1 Datele tehnice ale agregatului RW 50 Hz ...............................................................................................7

1.6.2 Datele tehnice ale agregatului RW 60 Hz ...............................................................................................8

1.6.3 Datele tehnice ale agregatului RCP 50 Hz ..............................................................................................9

1.6.4 Datele tehnice ale agregatului RCP 60 Hz ..............................................................................................9

  .........................................................................................................................10

  ...................................................................................................................................10

  .................................................................................... 11

  ............................................................................................. 12

  ..............................................................................................................................13

2 Securitatea ........................................................................................................................................... 14

3 Transportulşidepozitarea .................................................................................................................14

  ............................................................................................................................................14

  ..................................................................................................................14

  ......................................................... 14

3.3 Depozitarea agregatelor ........................................................................................................................15

4 Descriereaprodusului ........................................................................................................................ 15

  ..............................................................................................................................15

  ...........................................................................................................................16

  ......................................................................................................................................16

  .....................................................................................................................................17

  ................................................................................................18

Instrucţiunidemontajşiutilizare(Traducereainstrucţiunilororiginale)



RW 400 RW 650

RCP 400 RCP 500

6006546-03

5 Instalarea ............................................................................................................................................. 19

  ............................................................................................................................... 19

  ..............................................................................................................................19

 ®. ........................................................................................................19

  ......................................................................................................................20

  ............................................................ 20

  ................................................................................. 21

  ........................................ 22

  ................................................................................................... 23

  .......................................................................................................................23

  ................. 24

  ................... 25

  .......................................................................................... 26

  ..............................................................................26

  ...................................................................................................................................... 27

  ............................................................................. 27

  ................................................................................................................28

  .................................................................................29

  ........................................................................................................30

  ............................................................................................................................31

5.7.1

 ....... 32

  ...................................................................................................................................... 33

  ..........................................................................................................................33

  ..................................................................................................................34

  .............................................................................................................35

  ..................................... 35

6 Punereaînfuncţiune ........................................................................................................................... 36

  .............................................................................................................................. 37

7 Întreţinerea ........................................................................................................................................... 37

  .............................................................................................................37

  .............................................................................................................................38

  .................................................................................................................................... 38

  ....................................................................... 39

46006546-03

1 Generalităţi

1.1 Introducere

instrucţiunidemontajşiutilizareInstrucţiuniprivindsiguranţapentru

produseleSulzerdetipulABS







I-



Î

P

ATENŢIE Esteprezentlaindicaţiiledesiguranţă,acărornerespectarepoateprovocapunerea

înpericolaagregatuluişiafuncţiiloracestuia.

INDICAŢIE Seutilizeazăpentruinformaţiiimportante.

1.2 Utilizareaconformăcudestinaţia









instrucţiuniledemontajşiutilizare!

-







SulzerPumpSolutionsIrelandLtd.





1.3 LimiteledeutilizarealeagregatelorRW/RCP





(ATEX





-



Limiteledeutilizare: 

 

ATENŢIE Încazullungimilordecabluri<20m/65ft,adâncimeadeimersiemax.admisăse

reducecorespunzător!Încazurispeciale,esteposibilăoadâncimedeimersie>20m

/65ft.Totuşiesteinterzissădedepăşeascănumărulmaximdeporniriconformşei

dedateamotorului.AcestlucrunecesităacordulscrisalrmeiproducătoareSulzer.

6006546-03

C

Î

la explozie!

Pentruregimuldefuncţionareaagregatelorcuprotecţielaexplozie,seaplicăregula:







ATENŢIE AgregateleRW/RCPcuavizareExdIIBT4nuauDIîncameradeulei.

ATENŢIE AgregateleRW400/650,precumşiRCP400/500cuavizareFM(NEC500)estadotate

cuunDIîncameradeulei.

PentruoperareaagregatelorEx-RW/RCPestevalabil:

-









PentruoperareaagregatelorRW/RCPExlainvertoruldefrecvenţăestevalabil:







-











ATENŢIE Intervenţiileînagregatelecuprotecţielaexploziesuntpermisenumaiînatelierele/

decătrepersoanelecuîmputernicirespecială,încondiţiileutilizăriipieselororiginale

aleproducătorului.Încazcontrar,certicareaExîşipierdevalabilitatea.Toate

componentelerelevantedinpunctdevederealexploziilorşidimensiunilepot

găsiteînmanualuldeateliermodularşiînlistapieselordeschimb.

ATENŢIE Intervenţiilesaureparaţiileefectuatedeateliere/persoaneneautorizateînacestscop

duclapierdereacerticăriiEx.Caurmare,utilizareaagregatuluiînzonecupericole

deexplozienuvamaiadmisă!PlăcuţadefabricaţieEx(consultaţiimaginea3)

trebuiesăeînlăturată.

1.4 Domeniiledeutilizare

1.4.1 DomeniiledeutilizareRW







• 

• Agitare

• Recirculare

66006546-03

1.4.2 DomeniiledeutilizareRCP





• -



• 

1.5 Coduldetip

Puterea motorului

(P2 [kW] in 10)

Numarul de poli ai motorului

Marimea motorului

Motorul

Varianta de material

Varianta de execuţie Ex

AA BB C D U VVV / W-XY Ex EC; CR

Echipamentul hidraulic

Notaţia motorului (de ex. A)

Stuţul de presiune DN [cm] la RCP

Diametrul elicei [cm] la RW

Tipul elicei*

Nr. ident.

Seria

0551-0003









1.6 Date tehnice

-





ATENŢIE Temperaturamaximăauiduluiînregimdefuncţionarecontinuă=40°C/104°Fcu

agregatulimersat.

6006546-03

1.6.1 DateletehnicealeagregatuluiRW50Hz

Elicea Motorul(50Hz/400V) Instalarea

Tipuldeagitator

Diametrulelicei

Turaţia

Versiuneacuinelhidrodinamic

Tipulmotorului

PutereanominalăconsumatăP1

PutereanominalăamotoruluiP2

Tipuldepornire:Directă

Tipuldepornire:Stea/triunghi

Curentulnominalla400V

Curentuldepornirela400V

Tipuldecablu** 

Sistemuldesupraveghereatemperaturii

Sistemuldesupraveghereagarniturii

ExdIIBT4

Tubdeghidaj□60

Tubdeghidaj□100

Masatotală



Masatotală

(cu inel hidrodinamic)

       

RW 4021 400 702 A 30/8   - 40 1    96 107

RW 4022 400 702 A 30/8   - 40 1    96 107

RW 4023 400 702 A 30/8   - 40 1    96 107

RW 4024 400 702 A 30/8   - 40 1    96 107

RW 4031 400 680 A 40/8   - 40 2    96 107

RW 4032 400 680 A 40/8   - 40 2    96 107

RW 4033 400 680 A 40/8   - 40 2    96 107

RW 6521 580 470 A 50/12   - 52 2  -155 173

RW 6522 580 470 A 50/12   - 52 2  -155 173

RW 6523 650 470 A 50/12   - 52 2  -155 173

RW 6524 650 470 A 50/12   - 52 2  -155 173

RW 6525 650 470 A 50/12   - 52 2  -155 173

RW 6531 650 462 A 75/12   - 54 3  -182 200

RW 6532 650 462 A 75/12   - 54 3  -182 200

RW 6533 650 470 A 100/12   - 91 4  -214 232

P12







INDICAŢIE Datelesuntvalabileşipentruversiunilecuinelhidrodinamic.(Veziparagraful1.5

Coduldetip).Altetensiunisuntposibilelacerere.

86006546-03

1.6.2 DateletehnicealeagregatuluiRW60Hz

Elicea Motorul(60Hz/460V) Instalarea

Tipuldeagitator

Diametrulelicei

Turaţia

Versiuneacuinelhidrodinamic

Tipulmotorului

PutereanominalăconsumatăP1

PutereanominalăamotoruluiP2

Tipuldepornire:Directă

Tipuldepornire:Stea/triunghi

Curentulnominalla460V

Curentuldepornirela460V

Tipuldecablu** 

Sistemuldesupraveghereatemperaturii

Sistemuldesupraveghereagarniturii

FM(NEC500)

Tubdeghidaj□60

Tubdeghidaj□100

Masatotală



Masatotală(cu inel hidrodinamic)

       

RW 4021 400 858 A 35/8   - 38 1     96 107

RW 4022 400 858 A 35/8   - 38 1     96 107

RW 4023 400 858 A 35/8   - 38 1     96 107

RW 4024 400 841 A 46/8   - 38 2     96 107

RW 4031 400 841 A 46/8   - 38 2     96 107

RW 6521 580 571 A 60/12   - 50 2   -155 173

RW 6522 580 571 A 60/12   - 50 2   -155 173

RW 6531 650 567 A 90/12   - 52 2   -182 200

RW 6532 650 567 A 90/12   - 52 2   -182 200

RW 6533 650 567 A 90/12   - 52 2   -182 200

RW 6534 650 569 A 120/12   - 88 3   -214 232

RW 6535 650 569 A 120/12   - 88 3   -214 232

P12



INDICAŢIE Datelesuntvalabileşipentruversiunilecuinelhidrodinamic.(Veziparagraful1.5

Coduldetip).Altetensiunisuntposibilelacerere.

6006546-03

1.6.3 DateletehnicealeagregatuluiRCP50Hz

Elicea Motorul(50Hz/400V)

Tipuldeinstalaţie

hidraulicăRCP

Diametrulelicei

Turaţiaelicei

Hmax

Qmax

Tipulmotorului

Putereanominalăcon-

sumatăP1

Putereanominalăa

motoruluiP2

Tipuldepornire:Direc-

tă

Tipuldepornire:Stea/

triunghi

Curentulnominalla400

Curentuldepornirela

400V

Tipuldecablu



Standard)

Sistemuldesupraveghere

atemperaturii

Sistemuldesupraveghe-

reagarniturii

ExdIIBT4

Masatotală

(agregatul complet)

   

 

  

RCP 4022 394 730  165 A 40/8    40 1   118

RCP 4023 394 730  195 A 40/8    40 1   118

RCP 4024 394 730  215 A 40/8    40 1   118

RCP 4031 394 730  225 A 40/8    40 1   118

RCP 4032 394 730  245 A 40/8    40 1   118

RCP 4033 394 730  280 A 40/8    40 1   118

RCP 5031 492 470  390 A 50/12    52 1   215

RCP 5032 492 470  440 A 75/12    54 2   250

RCP 5033 492 470  500 A 75/12    54 2   250

RCP 5034 492 470  550 A 75/12    54 2   250

RCP 5035 492 470  585 A 100/12    91 3   255

RCP 5036 492 470  655 A 100/12    91 3   255

P12





1.6.4 DateletehnicealeagregatuluiRCP60Hz

Elicea Motorul(60Hz/460V)

Tipuldeinstalaţiehidrau-

licăRCP

Diametrulelicei

Turaţiaelicei

Hmax

Qmax

Tipulmotorului

Putereanominalăconsu-

matăP1

Putereanominalăamoto-

rului P2

Tipuldepornire:Directă



Tipuldepornire:Stea/

triunghi

Curentulnominalla460V

Curentuldepornire

la460V

Tipuldecablu-

dard)

Sistemuldesupra-veghe-

reatemperaturii

Sistemuldesupra-veghe-

reagarniturii

FM(NEC500)

Masatotală(agregatul

complet)

        

RCP 4022 394 841  200 A 46/8    38 1   118

RCP 4023 394 841  245 A 46/8    38 1   118

RCP 4024 394 841  265 A 46/8    38 1   118

RCP 4031 394 841  275 A 46/8    38 1   118

RCP 5031 492 570  460 A 90/12    52 1   250

RCP 5032 492 570  515 A 120/12    88 2   255

RCP 5033 492 570  590 A 120/12    88 2   255

RCP 5034 492 570  640 A 120/12    88 2   255

P12





10 6006546-03

1.7 Dimensiunileşimasele

INDICAŢIE Masaagregateloresteînscrisăpeplăcuţadefabricaţieaagregatelor,respectivîn

tabeleledelaparagraful1.6Dateletehnice.

1.7.1 DimensiunileRW

Dimensiunea

RW400

A30/40(50 Hz)

A35/46(60 Hz)

RW650

A50(50 Hz)

A60(60 Hz)

RW650

A75(50 Hz)

A90(60 Hz)

RW650

A100 (50 Hz)

A120(60 Hz)

D1ø 400 ø 650 ø 650 ø 650

D2ø 560 ø 810 ø 810 ø 810

d1   

 262 ---

 306 306 306 306

h1700 1100 1100 1100

L1 665 ---

L1 700 830 970 970

L2 685 ---

L2 720 850 990 990

l1795 925 1065 1065

l2 300 ---

l2 300 400 630 530

X1 360 ---

X1 280 320 420 400

X2 300 ---

X2 310 330 430 410

20 (□ 60)

44 (□100)

min. 50

□ 60 x 60 l2

min. h1

min. 190

min. l1

□ 60 ± 22°/30°

□ 100 ± 15°/22°/30°

0552-0001

Imaginea1. DimensiunileconstructivealeagregatuluiRW

6006546-03

1.7.2 DimensiunileconstructivealeagregatuluiRCP

332

683

min. 800

min. 400

DN 400

188,5

2“ EN 10255-M

X = PN6 Type 11, DIN EN 1092-1

0553-0001

Imaginea2. RCP400

min. 600

DN500

187

447

865 (A50/12)

1005 (A75/12, A90/12, A100/12, A120/12)

min. 1000

X = PN6 Type 11, DIN EN 1092-1

2“ EN 10255-M

0554-0001

Imaginea3. RCP500

12 6006546-03

1.7.3 Vericaredimensiuneconstructivăanşă

anșă PN6 DIN EN1092-1 Typ 11

anșă

Class125 ANSI B16.1-2010

grad „ Y “

anșă

DN (mm)

400 22 +0.5

500 24 +0.5

NPS (inch)

16" 1.44 +0.016

20" 1.69 +0.022

0555-0001

Imaginea4. Dimensiuniconstructiveanşă

ATENŢIE Înaintedemontareapompeiderecircularetrebuievericatădimensiunea“Y”a

anşei.Trebuieavutăînvedererespectareadimensiunilorindicateîntabel,eventual

trebuieadaptatăanşa.

6006546-03

1.8 Plăcuţadefabricaţie





0598

Do not open while

energised

II 2G Ex h db IIB T4 Gb

PTB 16 ATEX X

####

Nicht unter

Spannung öffnen

xxxxxxx

####: 

RW 650/RCP500 = 1035

Imaginea6. PlăcuţadefabricaţieATEX

INDICAŢIE Pentrurelaţiisuplimentare,sevaindicaobligatoriutipulagregatului,nr.art.,precum

şinr.agregatului!



1555-00

Legenda

IP68 

Typ. 

#

 

Sn 

## 

U  V

ICurent nominal A

S1 

3~ 

Hz  Hz

P1 Putere (la intrare) 

 

n rpm

P2  

Imaginea5. Plăcuţadefabricaţie50Hz Weight  

Ø Prop. ø elice mm

  

 m

### 

motorului

 

Typ. #

Nr Sn ##

UN IN S1 3~ Hz

P1: Insul. Cl.F n

P2:

Weight Ø Prop Max amb Temp

 ### ≤ 70 dB

Sulzer Pump Solutions Ireland Ltd.

Wexford, Ireland.

www.sulzer.com

IP 68

14 6006546-03

2 Securitatea



InstrucţiuniprivindsiguranţapentruproduseleSulzerdetipulABS.





3 Transportulşidepozitarea

3.1 Transportul

A







-



A

P





Î-



3.2 Siguranţelepentrutransport

3.2.1 Protecţiaîmpotrivaumidităţiiacablurilorderacordalemotorului





ATENŢIE Dopuriledeprotecţiesevorînlăturadoarimediatînaintederacordareaelectricăa

agregatului.







ATENŢIE Acestedopurideprotecţieconferăprotecţienumaiîmpotrivastropiriicuapăşi

nusuntetanşelaapă!Capetelecablurilorderacordalemotoruluinuauvoiesăe

imersateulterior,deoarece,încazcontrar,umiditateapoatepătrundeîncutiade

racordalmotorului.

INDICAŢIE Capetelecablurilorderacordalemotoruluisevorxaînasemeneacazuriîntr-un

loccorespunzătorcareoferăsiguranţăîmpotrivainundăriicuapă.Nudeterioraţi

izolaţiilecablurilorşialerelor!

6006546-03

3.3 Depozitareaagregatelor

ATENŢIE ProduseleSulzertrebuiesăeprotejateîmpotrivainuenţeloratmosferice,cumar

radiaţiaUVprodusădeluminadirectăasoarelui,ozon,umiditateridicatăaaerului,

diverseemisii(agresive)depraf,inuenţemecaniceexterne,îngheţetc.Ambalajul

originalSulzercusiguranţapentrutransportaferentă(dacăexistădinfabricaţie)

asigurăderegulăoprotecţieoptimăaagregatelor.Dacăagregatelesuntexpuse

unortemperaturimaiscăzutede0°C,sevaaveaînvederecaînechipamentul

hidraulic,însistemulderăciresauînaltecavităţisănumaiexisteumiditatesauapă.

Încazdeîngheţputernic,agregatele,cablurilederacordalemotoruluinutrebuie

săemişcate,înmăsuraposibilităţii.Încazuldepozităriiîncondiţiiextreme,de

ex.climăsubtropicalăsaudeşertică,trebuiesăseîntreprindămăsurideprotecţie

corespunzătoaresuplimentare.Lacerere,văoferimtoateinformaţiilenecesare.

INDICAŢIE AgregateleSulzernunecesităderegulăniciunfeldeîntreţinerepeparcursul

depozitării.Dupăperioadededepozitaremaiîndelungate(dupăaprox.unan),axul

motoruluitrebuierotitdecâtevaoricumâna,pentruaseevitablocareasuprafeţelor

deetanşarealegarnituriicuineldefricţiune.Dupămaimulterotaţiialeaxuluicu

mâna,esteadusuleidealunecareproaspătpesuprafeţeledeetanşare,asigurându-

seastfelofuncţionareireproşabilăagarniturilorcuineldefricţiune.Sistemulde

xareînlagăreaarboreluimotoruluinunecesităîntreţinere.

4 Descriereaprodusului

4.1 Descriereagenerală

• 

• 



• 

• 

Motor

• 

• 

• 

• 

• 

Sistemuldesupraveghereamotorului

• 





Sistemuldesupraveghereagarniturii

• 



Operareaconvertoarelordefrecvenţă

• potrivite-

ÎnacestsenstrebuierespectatădirectivaEMV,precumşiinstrucţiuniledemontajşi

utilizarealeproducătoruluiconvertoarelordefrecvenţă!

16 6006546-03

4.2 Structuraconstructivă

4.2.1 RW400şi650

0556-0001

Imaginea7. RW400/650

Legendă

1 8

2 9Butuc elice

3Cutie de conexiuni 10 Elice

4 11 

5 12 Inel SD

6

7

6006546-03

4.2.2 RCP400şi500

6 87

0557-0001

Imaginea8. RCP400/500

Legendă

1 8

2 9Butuc elice

3Cutie de conexiuni 10 Elice

5 12 Inel SD

6Jug de prindere 13 

7Con de intrare

18 6006546-03

4.3 Funcţionarealainvertoaredefrecvenţă







• 

• 



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• 

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• 



• 

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







conform imaginii 9)









Domeniul critic

Domeniul necritic

L = Lungimea totala a conductorului (de la invertorul de frecvenţa la motor)

10 50 100 150 L[m]

UN[V]

660

600

460

400

380

230

1180-00

Imaginea9. Domeniulcritic/necritic

6006546-03

5 Instalarea

R

5.1 InstalareaRW/RCP

C



Bconform paragrafului 5.7 Branşamentul electric.

INDICAŢIE PentruinstalareaagitatoarelorRW/RCPrecomandămutilizareaaccesoriilordeinsta-

lareSulzer.

5.2 Cupluridestrângere

CupluriledestrângerepentruşuruburiledinoţelsuperiorSulzerA4-70:

Filet M6 M8 M10 M12 M16 M20 M24

       

5.2.1 ŞaibelordesiguranţăNord-Lock®.

1176-00

Imaginea10. PoziţiademontareaşaibelordesiguranţăNord-Lock®

20 6006546-03

5.3 ExempledeinstalaţiiRW

5.3.1 Exempludeinstalaţiecucomponenteleaccesoriilorexistente

(vezi Imaginea 15

Dispozitivul de prindere închis).

0558-0001

Imaginea11. Exemplucuaccesoriileexistente

Legendă

1 5

2 6

3 7

4 8

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Sulzer RW 400 & 650 Instrucțiuni de utilizare

Marca: Sulzer

Model: RW 400 & 650

Tip: Instrucțiuni de utilizare

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Sulzer RW 400 & 650 Instrucțiuni de utilizare

Sulzer RW 400 & 650 Instrucțiuni de utilizare

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