Sames 40F100 Manual de utilizare

DOCUMENTATION

PUMP 40F100

AIRLESS

Manual : 582.035.110-UK - 2204

Date : 06/04/22

Supersede : 06/02/19

Modif.: Update

TRANSLATION FROM THE ORIGINAL MANUAL

IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating

to this equipment (professional use only).

THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.

SAMES KREMLIN SAS

l

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

578.026.130 1901

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

FR

UK

DE

Pour une utilisation sure, Il est de votre responsabilité

de :

• Lire attentivement tous les documents contenus

dans le CD joint avant la mise en service de

l’équipement,

•

D’installer, d’utiliser, d’entretenir et de réparer

l’équipement conformément aux préconisations de

SAMES KREMLIN ainsi qu’aux réglementations

nationales et/ou locales,

• Vous assurez que les utilisateurs de cet équipement

ont été formés, ont parfaitement compris les règles de

sécurité et qu’ils les appliquent.

To ensure safe use of the machinery, it is your

responsibility to:

•

Carefully read all documents contained on the

enclosed CD before putting the machinery into service,

• Install, use, maintain and repair the machinery in

accordance with SAMES KREMLIN's recommendations

and national and/or local regulations,

• Make sure that the users of the machinery have

received proper training and that they have perfectly

understood the safety rules and apply them.

Eine sichere Nutzung setzt voraus, dass Sie: :

•

alle in der CD enthaltenen Dokumente vor der

Inbetriebnahme der Anlage aufmerksam lesen,

• die Anlage im Einklang mit den Empfehlungen von

SAMES KREMLIN sowie mit den nationalen und/oder

lokalen Bestimmungen installieren, verwenden,

warten und reparieren,

• sich vergewissern, dass die Nutzer dieser Anlage

angemessen geschult wurden, die

Sicherheitsbestimmungen verstanden haben und sie

anwenden.

ES

IT

PT

Para una utilización segura, será de su

responsabilidad:

•

leer atentamente todos los documentos que se

incluyen en el CD adjunto antes de la puesta en servicio

del equipo,

• instalar, utilizar, efectuar el mantenimiento y reparar

el equipo con arreglo a las r

ecomendaciones de

SAMES KREMLIN y a la normativa nacional y/o local,

• cerciorarse de que los usuarios de este equipo han

recibido la formación necesaria, han entendido

perfectamente las normas de seguridad y las aplican.

Per un uso sicuro, vi invitiamo a:

• l

eggere attentamente tutta la documentazione

contenuta nel CD allegato prima della messa in

funzione dell'apparecchio,

•

installare, utilizzare, mantenere e riparare

l'apparecchio rispettando le raccomandazioni di SAMES

KREMLIN, nonché le normative nazionali e/o locali,

•

accertarvi che gli utilizzatori dell'apparecchio

abbiano ricevuto adeguata formazione, abbiano

perfettamente compreso le regole di sicurezza e le

applichino.

Para uma utilização segura, é da sua

responsabilidade:

• Ler atentamente todos os documentos incluídos no

CD em anexo antes de pör o equipamento em

funcionamento,

• Proceder à instalação, utilização, manutenção e

reparação do equipamento de acordo com as

preconizações de SAMES KREMLIN, bem como com

outros regulamentos nacionais e/ou locais aplicáveis,

• Assegurar-se que os utilizadores do equipamento

foram devidamente capacitados, compreenderam

perfeitamente e aplicam as devidas regras de

segurança.

NL

SE

FI

Voor een veilig gebruik dient u:

• alle document op de bijgevoegde cd aandachtig te

lezen alvorens het apparaat in werking te stellen,

• het apparaat te installeren, gebruiken, onderhouden

en repareren volgens de door SAMES KREMLIN

gegeven aanbevelingen en overeenkomstig de

nationale en/of plaatselijke reglementeringen,

• zeker te stellen dat de gebruikers van dit apparaat

zijn opgeleid, de veiligheidsregels perfect hebben

begrepen en dat zij die ook toepassen.

För en säker användning av utrustningen ansvarar ni

för följande:

• Läs noga samtliga dokument som finns på den

medföljande cd-skivan innan utrustningen tas i drift.

•

Installera, använd, underhåll och reparera

utrustningen enligt anvisningarna från SAMES

KREMLIN och enligt nationella och/eller lokala

bestämmelser.

• Försäkra er om att användare av denna utrustning

erhållit utbildning, till fullo förstått säkerhetsföreskrifterna

och tillämpar dem.

Käytön turvallisuuden varmistamiseksi

velvollisuutesi on:

• Lukea huolella kaikki CD:llä olevat asiakirjat ennen

laitteiston käyttöönottoa,

•

Noudattaa laitteiston asennuksessa, käytössä,

kunnossapidossa ja hu

ollossa SAMES KREMLIN in

suosituksia sekä kansallisia ja/tai paikallisia

määräyksiä,

• Varmistaa, että laitteiston käyttäjät ovat koulutettuja

ja ymmärtävät täysin turvallisuusmääräykset ja miten

niitä sovelletaan.

PL

CS

SL

Dla zapewnienia bezpiecznego użytkowania na

użytkowniku spoczywa obowiązek:

• Uważnego zapoznania się ze wszystkimi

dokumentami znajdującymi się na załączonej płycie CD

przed pierwszym uruchomieniem urządzenia,

• Instalowania, użytkowania, konserwacji i naprawy

urządzenia zgodnie z zaleceni

ami firmy SAMES

KREMLIN oraz z przepisami miejscowymi,

• Upewnienia, że wszyscy przeszkoleni użytkownicy

urządzenia zrozumieli zasady bezpieczeństwa i stosują

się do nich.

Pro bezpečné používání jste povinni:

• Před uvedením zařízení do provozu si pozorně

přečíst veškeré dokumenty obsažené na přiloženém

CD,

• Nainstalovat, používat, udržovat a opravovat

zařízení v souladu s pokyny firmy SAMES KREMLIN

a s národními a/nebo místními legislativními předpisy,

• Ujistit se, že uživatelé tohoto zařízení byli vyškoleni,

že dokonale pochopili bezpečnostní pravidla a že je

dodržují.

Za varno uporabo ste dolžni:

• natančno prebrati vse dokumente na CD pred

zagonom stroja,

•

inštalirati, uporabljati, vzdrževati in popravljati

opremo po določilih SAMES KREMLIN in v skladu z

veljavnimi nacionalnimi in/ali lokalnimi predpisi,

•

poskrbeti, da so uporabniki te opreme ustrezno

usposobljeni, poznajo varnostne predpise in da jih

upoštevajo.

SK

HU

RO

V záujme bezpečného je vašou povinnosťou:

• pozorne si prečítať všetky dokumenty obsiahnuté na

priloženom CD predtým, ako zariadenie uvediete do

prevádzky,

• nainštalovať, používať, udržiavať a opravovať

zariadenie v súlade s odporúčaniami spoločnosti

SAMES KREMLIN a národnými a/alebo miestnymi

predpismi,

• uistiť sa, že používatelia tohto zariadenia boli

zaškolení, riadne porozumeli pravidlám bezpečnosti a

používajú ich.

A biztonságos használat érdekében az Ön

felelőssége, hogy:

• a berendezés üzembe helyezése előtt figyelmesen

elolvassa a mellékelt CD által tartalmazott összes

dokumentumot,

• a berendezést a SAMES KREMLIN ajánlasainak

valamint a nemzeti és/vagy helyi szabályozásoknak

megfelelően helyezze üzembe, használja, tartsa karban

és javítsa,

•

megbizonyosodjon róla, hogy a berendezés

felhasználói képzettek, tökéletesen megértették és

alkalmazzák a biztonsági előírásokat.

Pentru o utilizare sigură, este responsabilitatea dvs.

să:

• Citiţi cu atenţie toate documentele de pe CD-ul

anexat, înainte de punerea în funcţiune a

echipamentului,

• Instalaţi, utilizaţi, întreţineţi şi reparaţi echipamentul

conform instrucţiunilor SAMES KREMLIN precum şi

reglementărilor naţionale şi/sau locale,

• Vă asiguraţi că utilizatorii acestui echipament au

fost instruiţi, au înţeles perfect regulile de securitate şi

le aplică integral.

Déclaration(s) de conformité au verso de ce document / Declaration(s) of conformity at the back of this document / Konformitätserklärung(en) auf der Rückseite dieser Unterlage

/ Declaración (es) de conformidad en el reverso de este documento / Dichiarazione/i di conformità sul retro del presente documento

/ Declaração(ções) de conformidade no verso do documento / Conformiteitsverklaring(en) op de keerzijde van dit document / Försäkran om överensstämmelse på omstående sida

av detta dokument / Vaatimustenmukaisuusvakuutukset tämän asiakirjan kääntöpuolella / Deklaracja(e) zgodności na odwrocie dokumentu

/ Prohlášení o shodě se nachází/nacházejí na zadní straně tohoto dokumentu / Deklaracija(e) o skladnosti na hrbtni strani tega dokumenta / Vyhlásenie/-a o zhode sa nachádzajú na

zadnej strane dokumentu / A dokumentum hátlapján szereplő megfelelőségi nyilatkoz(ok) / Declaraţii de conformitate pe versoul acestui document

SAMES KREMLIN N° : 578.026.130-1901

DECLARATION UE DE CONFORMITE

EU DECLARATION OF CONFORMITY

EU- KONFORMITÄTSERKLÄRUNG

DECLARACIÓN UE DE CONFORMIDAD

DICHIARAZIONE DI CONFORMITÀ UE

DECLARAÇÃO UE DE CONFORMIDADE

EU-CONFORMITEITSVERKLARING

EU-FÖRSÄKRAN OM ÖVERENSSTÄMMELSE

EU- VAATIMUKSENMUKAISUUSVAKUUTUS

DEKLARACJA ZGODNOŚCI UE

EU PROHLÁŠENÍ O SHODĚ

IZJAVA EU O SKLADNOSTI

VYHLÁSENIE O ZHODE

EU-MEGFELELŐSÉGI NYILATKOZAT

DECLARAŢIA DE CONFORMITATE UE

Le fabricant / The manufacturer / Der Hersteller

/ El fabricante / Il produttore / O fabricante

/ De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce

/ Proizvajalec / Výrobca / Gyártó / Fabricantul:

SAMES KREMLIN SAS

13, chemin de Malacher

38 240 - MEYLAN - FRANCE

Tél. : 33 (0)4 76 41 60 60

Déclare que le matériel désigné ci-après / Herewith declares that the equipment / erklärt hiermit, dass die / Declara que el material designado a

continuación / Dichiara che il materiale sottoindicato / Declara que o material a seguir designado / verklaart dat de hieronder aangeduide apparatuur

/ Kungör att den utrustning som anges här nedan / ilmoittaa, että alla mainitut laitteistot / Oświadcza, że wymienione poniżej urządzenia / Prohlašuje,

že níže uvedené vybavení / Izjavlja, da je opisana oprema spodaj / Vyhlasuje, že zariadenie uvedené nižšie / Kijelenti, hogy a megjelölt anyag a

továbbiakban / Declară că echipamentul precizat mai jos:

POMPES AIRLESS® FLOWMAX® / AIRLESS PUMPS - FLOWMAX®

/ AIRLESS PUMPE - FLOWMAX® / BOMBAS AIRLESS FLOWMAX®

34F60

Est conforme à la législation d’harmonisation de l’Union applicable suivante / Is in conformity with the relevant Union harmonisation legislation / Erfüllt

die einschlägigen Harmonisierungsrechtsvorschriften der Union / es conforme con la legislación de armonización pertinente de la Unión / è conforme

alla pertinente normativa di armonizzazione dell’Unione / in overeenstemming met de desbetteffende harmonisatiewetgeving van de Unie / med den

relevanta harmoniserade unionslagstiftningen / on asiaa koskevan unionin yhdenmukaistamislainsäädännön vaatimusten mukainen / jest zgodny z

odnośnymi wymaganiami unijnego prawodawstwa harmonizacyjnego / Shoduje se s následující příslušnou evropskou harmonizační legislativou

/ V skladu s harmonizirano zakonodajo Unije / Je v súlade s uplatniteľnými harmonizačnými právnymi predpismi EÚ / Megfelel a következő

alkalmazandó uniós harmonizációs szabályozásnak / Este conform cu legislaţia aplicabilă de armonizare de mai jos

Directive ATEX / ATEX Directive /

ATEX Richtlinie / Directiva ATEX / Direttiva ATEX / Diretiva ATEX

/ ATEX-Richtijn / ATEX-direktivet / ATEX-direktivi / Dyrektywa ATEX / Směrnice ATEX / Direktiva ATEX / Smernica ATEX

/ ATEX-irányelv 2014/34/UE

II 2G T6

40F50

40F100

40F260 40F260_2

65F260 65F260_2

Est conforme à la législation d’harmonisation de l’Union applicable suivante / Is in conformity with the relevant Union harmonisation legislation / Erfüllt

die einschlägigen Harmonisierungsrechtsvorschriften der Union / es conforme con la legislación de armonización pertinente de la Unión / è conforme

alla pertinente normativa di armonizzazione dell’Unione / in overeenstemming met de desbetteffende harmonisatiewetgeving van de Unie / med den

relevanta harmoniserade unionslagstiftningen / on asiaa koskevan unionin yhdenmukaistamislainsäädännön vaatimusten mukainen / jest zgodny z

odnośnymi wymaganiami unijnego prawodawstwa harmonizacyjnego / Shoduje se s následující příslušnou evropskou harmonizační legislativou

/ V skladu s harmonizirano zakonodajo Unije / Je v súlade s uplatniteľnými harmonizačnými právnymi predpismi EÚ / Megfelel a következő

alkalmazandó uniós harmonizációs szabályozásnak / Este conform cu legislaţia aplicabilă de armonizare de mai jos

Directive ATEX / ATEX Directive /

ATEX Richtlinie / Directiva ATEX / Direttiva ATEX / Diretiva ATEX

/ ATEX-Richtijn / ATEX-direktivet / ATEX-direktivi / Dyrektywa ATEX / Směrnice ATEX / Direktiva ATEX / Smernica ATEX

/ ATEX-irányelv 2014/34/UE

II 2G T5

SAMES KREMLIN - 2 - N° : 578.026.130-1901

La présente déclaration de conformité est établie sous la seule responsabilité du fabricant / This declaration of conformity is issued under the sole

responsibility of the manufacturer / Die alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung trägt der Hersteller / La presente

declaración de conformidad se expide bajo la exclusiva responsabilidad del fabricante / La presente dichiarazione di conformità è rilasciata sotto la

responsabilità esclusiva del fabbricante / A presente declaração de conformidade é emitida sob a exclusiva responsabilidade do fabricante / Deze

conformiteitsverklaring wordt verstrekt onder volledige verantwoordelijkheid van de fabrikant / Denna försäkran om överensstämmelse utfärdas på

tillverkarens eget ansvar / Tämä vaatimustenmukaisuusvakuutus on annettu valmistajan yksinomaisella vastuulla / Niniejsza deklaracja zgodności

wydana zostaje na wyłączną odpowiedzianość producenta / Toto prohláŝení o skodě se vydává na výhradní odpovědnost výrobce / Za izdajo te izjave

o skladnosti je odgovoren izključno proizvajalec / Toto vyhlásenie o zhode sa vydáva / na vlastnú zodpovednosť výrobcu / Ezt a megfelelőségi

nylatkozatot a gyártó kizárólagos felelőssége mellett adják ti / Prezenta declaraţie de conformitate este emisă pe răspunderea exclusivă a

producătorului.

Hervé WALTER

Directeur Innovation & Développement / Innovation & Development

Director / Direktor für Innovation & Entwicklung / Director de

Inovación y Desarrollo / Direttore Innovazione e sviluppo

/ Diretor de Inovação / Manager Innovatie en Ontwikkeling / Direktör

för Forskning och Utveckling / Innovaatio- ja kehitysjohtaja

/ Dyrektor ds. Innowacji I Rozwoju / Ředitel pro inovace a vývoj

/ Direktor za inovacije in razvoj / Riaditeľ pre inováciu a rozvoj

/ Innovációs és fejlesztési igazgató / Director Inovaţie şi Dezvoltare

Fait à Meylan, le / Established in Meylan, on / Geschehen zu Meylan, am / En Meylan, a / Redatto a Meylan, / Vastgesteld te Meylan, / Utformat i

Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan,

pe data de 31/01/2019 - 01/31/2019

SAMES KREMLIN - 3 - N° : 578.026.130-1901

SAMES KREMLIN N° : 578.001.130-UK-1804

INSTALLATION AND SAFETY

INSTRUCTIONS

TRANSLATION FROM THE ORIGINAL MANUAL

IMPORTANT :Before assembly and start-up, please read and clearly understand all the

documents relating to this equipment (professional use only).

THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT

PRIOR NOTICE.

SAMES KREMLIN SAS

l

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804

1. SAFETY INSTRUCTIONS

GENERAL SAFETY INSTRUCTIONS

CAUTION : The equipment can be dangerous if you do not follow our

instructions concerning installation and servicing described in this manual

and in accordance with applicable European standards and local national safety

regulations.

Please carefully read all the instruction literature before operating your

equipment.

Only trained operators can use the equipment.

The foreman must ensure that the operator has understood the safety instructions for this equipment as

well as the instructions in the manuals for the different parts and accessories.

Read carefully all instruction manuals, label markings before operating the equipment.

Incorrect use may result in injury. This equipment is for professional use only. It must be used only for

what it has been designed for. Never modify the equipment. The parts and accessories supplied must be

regularly inspected. Defective or worn parts must be replaced.

Guards (motor cover, coupling shields, connectors,…) have been designed for a

safe use of the equipment.

The manufacturer will not be held responsible for bodily injury or failure and / or

property damage due to destruction, the overshadowing or the partial or total

removal of the guards.

Never exceed the equipment components' maximum working pressure.

Comply with regulations concerning safety, fire risks, electrical regulations in force in the country of final

destination of the material. Use only products or solvent compatible with the parts in contact with the

material (refer to data sheet of the material manufacturer).

PICTOGRAMS

ADFECG

NIP HAZARD WARNING

MOVING

ELEVATOR

WARNING

MOVING PARTS

WARNING

MOVING SHOVEL

DO NOT

EXCEED THIS

PRESSURE

HIGH

PRESSURE

HAZARD

HJLKMQ

RELIEF OR

DRAIN VALVE

WARNING

HOSE UNDER

PRESSURE

WEAR GLASSES

OBLIGATORY

WEAR OF

GLOVES IS

OBLIGATORY

PRODUCT

VAPOR

HAZARDS

WARNING

HOT PARTS OR

AREAS

NPR

ELECTRICAL

HAZARD

WARNING

FIRE HAZARDS

EXPLOSION

HAZARDS

GROUNDING WARNING

(USER)

WARNING

SERIOUS

INJURIES

SAMES KREMLIN - 2 - N° : 578.001.130-UK-1804

PRESSURE HAZARDS

Current legislation requires that an air relief valve be fitted in the air supply circuit to the air

motor to prevent over pressurisation. This safety feature,ensures that it is not possible to supply

the air motor with excessive air pressure that may cause injury.

Please ensure that a material drain valve is fitted in the fluid circuit to drain and depressurise the

circuit. Once depressurised and drained, work /servicing may then commence on the equipment

Please remember to close these valves when restarting the system.

HIGH PRESSURE INJECTION HAZARDS

When working with high pressure equipment, special care is required. Fluid leaks can occur.

There is a risk of material being injected to any exposed parts of body, this could cause severe

injury :

medical care must be sought immediately if paint is injected under the skin or in other

parts of the body (eyes, fingers).

never point the spray gun at any one. Never try to stop the spray with your hands or fingers

nor with rags or similars.

follow the shut down procedure and always depressurize air and fluid circuits before

carrying out any servicing on the gun (cleaning, checking, maintenance of the material or

cleaning of the gun nozzles).

for the guns equipped with a safety device, always lock the trigger when not in use.

FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS

A poor earth connection, inadequate ventilation, sparks or static electricity can cause an

explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the

following safety procedures must be followed :

ensure a good earth connection and ground the parts to be handled i.e. solvents, materials,

components and equipment,

ensure adequate ventilation,

keep working area clean and free from waste solvents, chemicals, or solid waste i.e. rags,

paper and empty chemicals drums,

never use electrical switches / power if in an atmosphere of volatile solvent vapour,

stop working immediately in case of electrical arcs,

never store chemicals and solvents in the working area.

use paint whose flash point is the highest possible to prevent from any formation of gas

and inflammable vapours (refer to materials' safety instructions),

install a cover on the drums to reduce the diffusion of gas and vapours in the spraybooth.

TOXIC PRODUCT HAZARDS

Toxic products or vapours can cause severe injury not only though contact with the body, but also

if the products are ingested or inhaled. It is imperative :

to know the material products and their risks,

notified or hazardous materials must be stored in accordance with the regulations,

the material must be stored in an appropriate container, never place materials in a

container where there is a risk of spillage or leakage,

a procedure must be applied for the safe disposal of waste material. It must comply with all

prevailing regulations and legislations of the country where the equipment is to be used,

protective clothing should always be worn in compliance with the material manufacturers'

recommendations,

depending on the application and chemical safety instructions, safety glasses, hearing

protective earplug, gloves, foot wear, protective masks and possible breathing equipment

should be worn to comply with the regulations (Refer to chapter "Safety equipment of

SAMES KREMLIN selection guide).

SAMES KREMLIN - 3 - N° : 578.001.130-UK-1804

CAUTION!

It is forbidden to use material containing high concentrations of halogenated hydrocarbon

solvents with aluminium or zinc fillers .Non-compliance with the instructions may cause

explosion risk causing serious or fatal injury.

EQUIPMENT REQUIREMENTS

Guards (motor cover, coupling shields, connectors,…) have been designed for

a safe use of the equipment.

The manufacturer will not be held responsible for bodily injury or failure

and / or property damage due to destruction, the overshadowing or the

partial or total removal of the guards.

PUMP

Before carrying out any work, it is imperative to read and clearly understand the disassembly and

reassembly instructions before servicing. The operator must understand the equipment and the

safety instructions. These instructions are available in the equipment manuals.

The air motor is designed to be mounted with a pump. Never modify any components or

couplings. When operating, please keep hands away from moving parts. Before starting up the

equipment, please read the PRESSURE RELIEF instructions. Please ensure that any relief or

drain valves fitted are in good working order.

HOSES

Keep hoses out of circulation areas, moving parts or hot surfaces,

Never expose product hoses to temperature higher than + 60°C / 140° F or lower than 0°C

/ 32° F,

Never pull or use the hoses to move the equipment,

Tighten all fittings as well as the hoses before operating the equipment,

Check the hoses regularly; change them if they are damaged,

Never exceed the maximum working pressure (MWP) indicated on the hose.

USED PRODUCTS

Considering the wide variety of products that are available and can be used in our equipment it is

impossible to check and make recommendations for all chemical data,regarding the risks of

possible chemical attack and their long term chemical reaction

SAMES KREMLIN can not be held liable for :

compatibility of wetted parts,

risks to staff and the surroundings,

for worn or defective parts, for faulty equipment or units, or the qualitiy of final product.

It is the responsibility of the user to know and prevent any possible risks such as toxic vapours,

fires or explosions. He shall determine the risks of immediate reactions or pursuant to repeated

exposures of the staff,

SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages

caused by the use of chemicals.

SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804

2. HANDLING

Check the weight and the dimensions of the equipment

(



refer to 'Technical features' section of the instruction manual

If weight and dimensions are too important, the unloading must be carried out by means of a forklift or

any other appropriate means with a qualified personnal and in a clear horizontal area to prevent from

risks of damage injury or an accident.

The centre of gravity is not in the centre of the machine : carry out by hand a stability-test after having

lifted the whole at 10 cm / 3.937" maximum.

After the unloading, the handling of the whole (eg: elevator pump) is carried out by means of a pallet

truck taking the bottom part of the frame.

Remark : Each pump motor is fitted with a ring. The ring is designed for the hoisting of one

pump and can not be used for the handling of the complete assembly.

3. STORING

Storing before installation :

- Storing ambient temperature : 0 / +50 °C / 0 / +122°F

- Protect the whole against dust, water trickling, dampness and shocks.

Storing after installation :

- Operating temperature : +15 / +35 °C / +59 / +138.2° F

- Protect the whole against dust, water tricling, dampness and shocks.

4. INSTALLATION OF THE EQUIPMENT

The machine is installed on a stable horizontal floor (for eg a concrete flag).

The machine shall be made stable by the use of holding down bolts or by the use of other anchoring

methods, strong enough to prevent unintended bodily movement of the equipment.

To avoid risks caused by static electricity, the equipment as well as its components must

be grounded.

For the pumping equipments (pumps, pneumatic rams, frame…), a section wire of 2.5

mm² is fixed on the material. Use this wire to connect the material to “the general ground”.

In case of severe environments (mechanical protection of the wire of earthing insufficient,

vibrations, mobile material…) where function damages at the ground are probable, the user

have to replace the provided wire of 2.5 mm² by a device more adapted to its environment

(wire with a more important section, bonding strip, fixing by thimble with eyelet…).

The continuity of the ground must be controlled by a qualified electrician. If the continuity of

the ground is not ensured, check the terminal, the wire and the earthing point. Never use the

material without have solved this problem.

In the severe cases of environments (mechanical protection of the wire of earthing

insufficient, vibrations, mobile material…) where damages of the function put at the ground

are probable, the user will have to replace the wire of 2.5 mm² provided, by a device more

adapted to its environment (wire of more important section, bonding strip, fixing by thimble

with eyelet…),

The gun must be 'grounded' via a material hose or an air hose. In case of spraying by

means of a gun with cup, the air hose must be conductive,

The materials to be painted must also be grounded.

All the materials situated in the working area shall be grounded.

SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804

Never store more than necessary inflammable materials inside the working area,

The materials must be stored into approved drums and grounded,

Use only grounded metals containers for the use of cleaning solvents,

Cardboard and paper are prohibited.

5. MARKING OF THE EQUIPMENT

Each equipment has a label plate with the name of the manufacturer, the equipment part number,

the interesting informations to use correctly the equipment (pressure, voltage,…) and sometimes

the above pictogram.

The equipment is designed with and consists of high quality materials and components which can

be re-used.

The 2012/19/UE European Directive covers all equipments with a crossed-out bin pictogram.

Please inform yourself about the collection systems for electric and electronic equipments.

Please act in accordance with local rules and do not dispose of old equipment with household

wastes. A correct disposal of old equipment will help prevent negative consequences for the

environment and health.

SAMES KREMLIN N° : 578.162.110-UK-2204

AIRLESS PUMP

40F100

Disassembly / Reassembly

TRANSLATION FROM THE ORIGINAL MANUAL

IMPORTANT : Before assembly and start-up, please read and clearly understand all the

documents relating to the equipment (professional use only).

THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT

PRIOR NOTICE.

SAMES KREMLIN SAS

l

13, chemin de Malacher

38 240 - MEYLAN - France



: 33 (0)4 76 41 60 60

www.sames-kremlin.com

SAMES KREMLIN - 1 - N° : 578.162.110-UK-2204

CAUTION :

Before any action on the pump, shut off the compressed air supply and

depressurize the system.

The pump is manufactured under the ATEX agreement and can not be modified.

SAMES KREMLIN will not be held responsible for any failure to comply with that instruction.

DISASSEMBLY / REASSEMBLY OF THE FLUID SECTION

Guards (air motor cover, coupling shields, housings …) have been designed for

safe use of the equipment.

The manufacturer will not be held responsible for bodily injury or failure and / or

damage to property due to removal or partial removal of the guards

Unscrew fitting (38) and screws (41 and 43) to remove attachment fluid tube (39).

 SUCTION VALVE (DOC. 573.114.050)

Unscrew suction valve (35) by holding cylinder (27).

The ball (22) is secured on the valve (35) by means of a circlips (21).

Clean the parts.

Reinstall suction valve (35) and seal (23). Replace them if necessary.

 EXHAUST VALVE AND MOBILE PACKING

Unscrew cylinder (27) and pull it downwards.

Unscrew exhaust valve (34) by holding piston (24).

Remove ball (32) and mobile packing (GT seal - ind. 31).

Clean the parts and reinstall them. Replace seals if necessary.

 UPPER TIGHTNESS SEAL

Unscrew the four screws (30).

Remove tightness seal (28) by pulling discharge flange (25) downward.

Replace tightness seal (28), O-Rings (29 and 11).

Reinstall the parts in the reverse order of the disassenbly sequence.

SAMES KREMLIN - 2 - N° : 578.162.110-UK-2204

DISASSEMBLY / REASSEMBLY OF THE COUPLING (WITH BELLOWS)

Guards (air motor cover, coupling shields, housings …) have been designed for

safe use of the equipment.

The manufacturer will not be held responsible for bodily injury or failure and / or

damage to property due to removal or partial removal of the guards

Disassemble the fluid section prior to carrying out the following procedure.

 BELLOWS

Unscrew nuts (14) from the tie-rods.

Remove suction flange (1) and cylinder (2) by pulling them downwards.

Remove screws to disconnect suction bearing (3) from air motor.

Disconnect intermediate piston (9) from air motor rod.

Remove coupling parts.

Remove bellows flange (4) by unscrewing screws (13) to free the upper part of the bellows.

Unscrew skirt (8) to free the lower part of the bellows.

Replace bellows (5).

When installing bellows, push it into skirt firmly (8).

Insert intermediate piston (9) into bellows (5) and screw the skirt at the piston end.

Insert bellows and piston (9) into the suction bearing (3).

Install flange (4) in the suction bearing and tighten the whole with screw (13).

Connect bellows-piston set to motor rod and secure the whole on the lower support of the air

motor by using screws (12).

Reinstall fluid section piston (24) on intermediate piston (9).

Replace seals (11). Then install cylinder (2) and suction flange (1).

Install the whole on tie-rods and tighten it with nuts (14).

SAMES KREMLIN - 3 - N° : 578.162.110-UK-2204

AIR MOTOR

Guards (air motor cover, coupling shields, housings …) have been designed for

safe use of the equipment.

The manufacturer will not be held responsible for bodily injury or failure and / or

damage to property due to removal or partial removal of the guards

 REVERSING BLOCK (MOTOR) (DOC.573.046.050)

Disassemble cover (32) by removing screws (33).

Dissociate female yoke (12) from the reversing block lever (9).

Dismount reversing-block by removing the screws (10 and 8).

Reinstall the new reversing-block in the reversing order of the

disassembly sequence.



CAUTION : The number of spirals must equally be distributed

on each fastening parts in order to get the above dimension.

Before reassembling the different components :

- Clean the parts with the appropriate cleaning solvent.

- Install new seals if it is necessary, after having lubricated them with PTFE grease.

- Lubricate the piston and the inside of the cylinder to prevent from damaging the seals.

- Install new parts if it is necessary.

31.85 mm ±0.5

SAMES KREMLIN - 4 - N° : 578.162.110-UK-2204

 ASSEMBLY INSTRUCTIONS

39

21

38

37

36

35

34

33

32

31

30

29

27

22

24

23

25

28

26

41

40

11

43

42

5

8

2

9

10

11

12

13

4

3

1

15

14

20 1

A 1

C 1

A 1

C 1

A 1

A 2

A 1

C 1

Index Instruction Description Part number

A 1 PTFE grease 'TECHNILUB' grease

(10 ml / 0.0026 US gal) 560.440.101

A 2 Anti-seize grease Grease box (450 g / 0.99 lb) 560.420.005

C 1 Medium strength

Aneorobic Pipe sealant

Loctite 5772 (50 ml / 0.013 US gal) 554.180.015

Doc. 573.119.050

Date/Datum/Fecha : 21/01/19

Annule/Cancels/

Ersetzt/Anula : 18/02/14

Modif. / Änderung :

Mise à jour / Update / Aktualisierung

/ Actualización

KREMLIN REXSON  SAMES

KREMLIN ; 40-50F  40F100

Pièces de rechange

Spare parts list

Ersatzteilliste

Piezas de repuesto

POMPE FLOWMAX®, modèle 40F100 FLOWMAX® PUMP, model 40F100

FLOWMAX® PUMPE, Modell 40F100 BOMBA FLOWMAX®, tipo 40F100

SAMES KREMLIN 2 Doc. / Dok. : 573.119.050

POMPE MURALE, modèle 40F100

sans filtre, avec canne d’aspiration

WALL MOUNTED PUMP, model 40F100

without filter, with suction rod #

WANDANLAGE, Modell 40F100

ohne Filter, mit Saugschlauch

BOMBA MURAL, tipo 40F100

sin filtro, con caña de aspiración

151.786.100

Ind # Désignation Description Bezeichnung Denominación Qté

- 151 786 000 Pompe 40F100 nue Bare pump,

model 40F100

Pumpe 40F100, nackt Bomba sola,

tipo 40F100

1

*1 146 270 000  Moteur 2000-4

(voir Doc. 573.046.050)

 Air motor,

model 2000-4 (refer to

Doc. 573.046.050)

 Luftmotor 2000-4

(siehe Dok. 573.046.050)

 Motor, tipo 2000-4

(consultar

Doc. 573.046.050)

1

*2 144 960 200  Hydraulique

FLOWMAX F100

(voir Doc. 573.114.050)

 Fluid section,model

FLOWMAX F100 (refer

to Doc. 573.114.050)

 FLOWMAX

Hydraulikteil F100 (siehe

Dok. 573.114.050)

 Hidráulica

FLOWMAX F100

(consultar

Doc. 573.114.050)

1

*- 151 775 010 Ensemble fixation Mounting assembly Montageplatte kpl. Conjunto de fijación 1

6 051 770 101  Plaque d’interface  Plate  Befestigungsplatte  Placa 1

7 933 011 279  Vis H 8 x 20  Screw, model H 8 x 20  Schraube M 8 x 20  Tornillo, tipo H 8 x 20 1

8 933 151 147  Vis CHc M 8 x 10  Screw,

model CHc M 8 x 10

 Schraube

CHc M 8 x 10

 Tornillo,

tipo CHc M 8 x 10

1

9 NC / NS  Vis HM 8 x 25  Screw,

model HM 8 x 25

 Schraube HM 8 x 25  Tornillo,

tipo HM 8 x 25

2

14 88 664  Rondelle W8  Washer, model W8  Scheibe W8  Arandela, tipo W8 2

15 963 040 019  Rondelle MN 8  Washer, model MN 8  Scheibe MN 8  Arandela, tipo MN 8 2

16 953 010 019  Ecrou HM 8  Nut, model HM 8  Mutter, model HM 8  Tuerca, tipo HM 8 2

10 151 790 160 Equipement d'air

(voir Doc. 573.403.050)

Air supply

(refer to

Doc. 573.403.050)

Luftausrüstung

(siehe Dok. 573.403.050)

Equipo de aire

(consultar Doc.

573.403.050)

1

11 904 523 006 Raccord,

M 3/8 BSP - M 1/2 BSP

Fitting, double male,

3/8 BSP - 1/2 BSP

Doppelnippel

AG 3/8 BSP - 1/2 BSP

Racor,

M 3/8 BSP - M 1/2 BSP

1

12 904 123 004 Coude FF 1/2 Elbow, FF 1/2 Winkelnippel IG 1/2 Codo, HH 1/2 1

13 050 102 401 Raccord,

M 1/2 BSP - M 3/4 NPS

Fitting, double male,

1/2 BSP - 3/4 NPS

Doppelnippel

AG 1/2 BSP - 3/4 NPS

Racor,

M 1/2 BSP - M 3/4 NPS

1

17 149 596 150 Canne d'aspiration Ø 25

(Lg. 600 mm)

Suction rod Ø 25

(Length 600 mm)

Saugschlauch Ø 25

(Länge 600 mm)

Caña de aspiración Ø 25

(Longitud 600 mm)

1

18 149 596 152  Crépine Ø 25  Strainer Ø 25  Siebkorb Ø 25  Piña Ø 25 1

19 050 102 437 Raccord inox

M 1/2 BSP - M 26 x 125

Fitting, stainless steel,

double male,

1/2 BSP - 26 x 125

Doppelnippel Edelstahl

AG 1/2 BSP - M 26 x 1,25

Racor inox

M 1/2 BSP - M 26 x 125

1

SAMES KREMLIN 3 Doc. / Dok. : 573.119.050

POMPE MURALE, modèle 40F100

avec filtre, avec canne d’aspiration

WALL MOUNTED PUMP, model 40F100

with filter, with suction rod #

WANDANLAGE , Modell 40F100

mit Filter, mit Saugschlauch

BOMBA MURAL, tipo 40F100

con filtro, con caña de aspiración

151.786.200

Ind # Désignation Description Bezeichnung Denominación Qté

- 151 786 100 Pompe murale sans filtre,

avec canne d’aspiration

Wall mounted pump

without filter, with suction

rod

Wandpumpe ohne Filter,

mit Saugschlauch

Bomba mural sin filtro,

con caña de aspiración

1

20 155 580 400 Filtre AIRLESS® inox 3/8

(Voir Doc. 573.299.050)

AIRLESS filter 3/8,

stainless steel (refer to

Doc. 573.299.050)

AIRLESS Filter 3/8,

Edelstahl

(siehe Dok. 573.299.050)

Filtro AIRLESS

inox 3/8 (consultar

Doc. 573.299.050)

1

21 055 580 301 Manchon inox

MM 3/8 NPT

Sleeve, stainless steel

MM 3/8 NPT

Langnippel Edelstahl

AG 3/8 NPT

Manguito inox

MM 3/8 NPT

1

23 049 596 000 Canne de purge inox

Ø 16

Drain rod, stainless steel,

Ø 16

Entleerungsrohr,

Edelstahl Ø 16

Caña de purga inox Ø 16 1

POMPE 40F100 SUR CHARIOT CART MOUNTED PUMP, model 40F100 #

PUMPE 40F100 FAHRBAR BOMBA 40F100 SOBRE CARRETILLA 151.786.400

Ind # Désignation Description Bezeichnung Denominación Qté

- 151 786 200 Pompe murale avec filtre,

avec canne d’aspiration

Wall mounted pump with

filter, with suction rod

Wandpumpe mit Filter,

mit Saugschlauch

Bomba mural con filtro,

con caña de aspiración

1

- 051 221 000 Chariot (2 bras) Cart (2 arms) Fahrgestell (2 Arme) Carretilla (2 brazos) 1

- 056 100 199 Panneau de fixation Wall bracket unit Wandplatte Soporte de fijación 1

OPTIONS - ON REQUEST - OPTIONEN - OPCIONES

Ind # Désignation Description Bezeichnung Denominación Qté

17 149 596 160 Canne d’aspiration Ø 25

pour fût 200L (Lg. 1m)

Suction rod Ø 25

for drum 200L

(Length : 1m)

Saugschlauch Ø 25

für 200L Fass

(Länge : 1m)

Caña de aspiración Ø 25

para bidón de 200L

(Longitud : 1m)

1

18 149 596 152  Crépine Ø 25  Strainer Ø 25  Siebkorb Ø 25  Piña Ø 25 1

- 151 740 200 Kit air de pulvérisation

(voir Doc. 573.035.050)

Atomizing air kit (refer to

Doc.573.035.050)

Zerstäuberluft

Reglereinheit (siehe Dok.

573.035.050)

Kit aire de pulverización

(consultar

Doc. 573.035.050)

1

* Pièces de maintenance préconisées.

* Preceding the index number denotes a suggested spare part.

* Bezeichnete Teile sind empfohlene Ersatzteile.

* Piezas de mantenimiento preventivas.

N C : Non commercialisé.

N S : Denotes parts are not serviceable.

N S : Bezeichnete Teile gibt es nicht einzeln.

N S : no suministrado.

Nota : Dans le cas d'une pompe nue pour fixation murale, commander la pompe nue , la plaque d'interface (ind.6) et

le support réf. 044.910.121 (rep. 1 - Doc. 573.403.050).

Nota : For a bare pump with wall bracket, order bare pump, plate (ind. 6) and bracket - P.N°. 044.910.121

(ind. 1 - Doc. 573.403.050).

Hinweiss : Für eine nackte Pumpe mit Wandhalterung, bestellen Sie die nackte Pumpe, die Befestigungsplatte (Pos.

6) und die Halterung Bestell-Nr. 044.910.121 (Pos. 1 - Dok. 573.403.050).

Nota : En caso de una bomba sola con fijación mural, encargue Vd. la bomba sola, la placa (ind. 6) y el soporte con

la referencia 044.910.121 (índ. 1 - Doc. 573.403.050).

Doc. 573.046.050

Date/Datum/Fecha : 27/06/17

Annule/Cancels/

Ersetzt/Anula : 21/05/14

Modif. / Änderung :

# 044 630 400 NC

(ind. 9a / Pos. 9a)

+ # 144 630 720

(ind. 9b / Pos. 9b)

Pièces de rechange

Spare parts list

Ersatzteilliste

Piezas de repuesto

MOTEUR A AIR, modèle 2000-4 & 2000-4T AIR MOTOR, model 2000-4 & 2000-4T

LUFTMOTOR, Modell 2000-4 & 2000-4T MOTOR DE AIRE, tipo 2000-4 & 2000-4T

SAMES KREMLIN 2 Doc. / Dok. : 573.046.050

MOTEUR A AIR,

modèle 2000-4

AIR MOTOR,

model 2000-4

#

LUFTMOTOR,

Modell 2000-4

MOTOR DE AIRE,

tipo 2000-4

146.270.000

Pièces spécifiques - Specific parts - Spezifische Teile - Partes específicas

Moteur / Motor 2000-4

Ind # Désignation Description Bezeichnung Denominación Qté

2 046 270 901 Fond supérieur Upper flange Oberer Flansch Fondo superior 1

6 046 230 005 Embase bloc inverseur Base, reversing-block Grundplatte,

Umsteuerblock

Base bloque inversor 1

20 046 144 901 Tube d'alimentation Tube, connecting Materialschlauch Tubo de alimentación 1

25 046 270 903 Collecteur Collector Verbindungsflansch Colector 2

26 046 270 904 Support (silencieux) Support (silencer) Halterung

(Schalldämpfer)

Soporte (silenciador) 1

27 046 270 905 Silencieux (mousse) Silencer Schalldämpfer

(Schaumstoff)

Silenciador 1

28 933 151 443 Vis CHc M 6 x 35 Screw, CHc M 6 x 35 Schraube CHc M 6 x 35 Tornillo, CHc M 6 x 35 4

29 933 151 122 Vis CHc M 6 x 8 Screw, CHc M 6 x 8 Schraube CHc M 6 x 8 Tornillo, CHc M 6 x 8 3

Pièces communes - Common parts - Gleiche Teile - Partes comunes

Moteur / Motor 2000-4 & 2000-4T (turbo)

Ind # Désignation Description Bezeichnung Denominación Qté

3 146 270 902 Fond inférieur Lower flange Unterer Flansch Fondo inferior 1

4 044 570 106 Bague de guidage Guide ring Führungsring Anillo guía 1

5 144 579 923 Bague R 8 bis

(pochette de 10)

Ring, R 8 bis

(package of 10)

Dichtring R 8 bis

(10er Pack)

Anillo R 8 bis

(bolsa de 10)

1

7 109 420 257 Bague O Ring

(pochette de 10)

O Ring (package of 10) O-Ring (10er Pack) Anillo O Ring

(bolsa de 10)

3

8 933 151 277 Vis CHc M 6 x 20 Screw, CHc M 6 x 20 Schraube CHc M 6 x 20 Tornillo CHc M 6 x 20 2

9a NC / NS Bloc inverseur

(voir Doc. 573.087.040)

Reversing block

(refer to Doc.

573.087.040)

Umsteuerblock

(siehe Dok. 573.087.040)

Bloque inversor

(consultar Doc.

573.087.040)

1

*9b 144 630 720 Bloc inverseur droit avec

deux roulements (voir

Doc. 573.087.040)

Right reversing-block

with two bearings

(refer to Doc.

573.087.040)

Rechter Umsteuerblock

mit zwei Lagerbuchsen

(siehe Dok. 573.087.040)

Bloque inversor derecho

con dos rodamientos

(consultar Doc.

573.087.040)

1

10 930 151 446 Vis CHc M 8 x 35 Screw, CHc M 8 x 35 Schraube CHc M 8 x 35 Tornillo, CHc M 8 x 35 2

11 050 311 232 Ressort Spring Feder Muelle 1

12 044 570 131 Chape femelle Linkage, female Verbindungsflansch Unión hembra 1

13 044 570 900

Fourchette de commande

équipée

Control fork assembly Steuergabel, komplett Horquilla de mando

equipada

1

14 902 202 002 Anneau truarc Retaining ring Sicherungsring Anillo truarc 1

15 046 180 003 Tige de pilotage Rod, driving Steuerstange Eje de mando 1

16 046 144 907 Ecrou Nut Mutter Tuerca 1

17 046 180 007 Tige de piston Rod, piston Kolbenstange Eje de pistón 1

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