Renishaw SP25M Ghid de instalare

SP25M installation and integration guide

Document part number: H-1000-7541-03-D

SP25M installation and integration guide

www.renishaw.com

Issued 10 2019

1

General information

This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without

the prior written permission of Renishaw.

The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.

Disclaimer

RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE OF

PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY,

HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.

Trademarks

RENISHAW, the probe symbol used in the RENISHAW logo and REVO are registered trademarks of Renishaw plc in the United Kingdom and

other countries. apply innovation and names and designations of other Renishaw products and technologies are trademarks of Renishaw

plc or its subsidiaries.

All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their

respective owners.

All trademarks and trade names are acknowledged.

WEEE

The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product should not be mixed with the

general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for

waste electrical and electronic equipment (WEEE) to enable reuse or recycling. Correct disposal of this product will help save valuable

resources and prevent potential negative effects on the environment. For more information, please contact your local waste disposal service

or Renishaw distributor.

Warranty

Renishaw plc warrants its equipment for a limited period (as set out in our Standard Terms and Conditions of Sale) provided that it is installed

exactly as defined in associated Renishaw documentation.

Prior consent must be obtained from Renishaw if non-Renishaw equipment (e.g. interfaces and/or cabling) is to be used or substituted. Failure

to comply with this will invalidate the Renishaw warranty.

Claims under warranty must be made from authorised service centres only, which may be advised by the supplier or distributor.

SP25M installation and integration guide

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Care of equipment

Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated with

care.

Changes to Renishaw products

Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to

Renishaw equipment previously sold.

Packaging

To aid end user recycling and disposal the materials used in the different components of the packaging are stated here:

Packaging component Material 94/62/EC code 94/62/EC number

Outer box Non-corrugated fibreboard PAP 21

Outer box Corrugated fibreboard PAP 20

Storage box Polypropylene PP 5

Packing foam Low density polyethylene LDPE 4

Patents

Features of the SP25M system and associated products, equipment and techniques are the subjects of one or more of the following patents

and patent applications:

EP1086352 JP4062515 US6772527

EP1368615 JP4726303 US6909983

EP1505362 JP5210536 US7146741

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Product compliance

EU declaration of conformity

Contact Renishaw plc or visit www.renishaw.com/EU for the full EU declaration.

EMC conformity

This equipment must be installed and used in accordance with this installation guide. This product is intended for industrial use only and

should not be used in a residential area or connected to a low voltage power supply network which supplies buildings used for residential

purposes.

FCC (USA only)

Information to user (47 CFR 15.105)

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These

limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the

instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to

cause harmful interference, in which case you will be required to correct the interference at your own expense.

Information to user (47 CFR 15.21)

The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void the

user's authority to operate the equipment.

Equipment label (47 CFR 15.19)

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause undesired operation.

SP25M installation and integration guide

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REACH regulation

Information required by Article 33﴾1﴿ of Regulation ﴾EC﴿ No. 1907/2006 ﴾“REACH”﴿ relating to products containing substances of very high

concern (SVHCs) is available at:

www.renishaw.com/REACH

China RoHS

Contact Renishaw plc or visit www.renishaw.com/ChinaRoHS for the full China RoHS tabulation.

SP25M installation and integration guide

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International safety instructions

BG ‐ ПРЕДУПРЕЖДЕНИЕ

Моля, обърнете на приложение 1 и прочетете инструкциите за безопасност на вашия собствен език, преди за разопаковате и

монтирате този продукт.

CZ ‐ VÝSTRAHA

Před rozbalením a instalací tohoto výrobku si přečtěte bezpečnostní pokyny ve vlastním jazyce uvedené v příloze 1.

DA - ADVARSEL

Læs sikkerhedsinstrukserne i Appendix 1 FØR udpakning og installation af dette produkt.

DE - WARNHINWEIS

Bevor Sie dieses Produkt auspacken und installieren, konsultieren Sie bitte Anhang 1 und lesen Sie die Sicherheitshinweise in Ihrer Sprache.

EL ‐ ΠΡΟΕΙΔΟΠΟΙΗΣΗ

Γυρίστε στο Κεφάλαιο 1 και διαβάστε τις οδηγίες ασφαλείας στη δική σας γλώσσα προτού ανοίξετε αυτό το προϊόν για να το

εγκαταστήσετε.

EN - WARNING

Before unpacking and installing this product, please consult Appendix 1 and read the safety instructions in your language.

ES - ADVERTENCIA

Consulte el apéndice 1 y lea las instrucciones de seguridad en su idioma antes de desempaquetar e instalar este producto.

ET - HOIATUS

Palun vaadake 1. lisa ning lugege enne selle toote lahtipakkimist ja paigaldamist ohutusjuhend läbi.

FI - VAROITUKSIA

Lue liitteessä 1 olevat omalla kielelläsi kirjoitetut turvaohjeet ennen tämän tuotteen pakkauksen avaamista ja asentamista.

FR - AVERTISSEMENT

Consulter l'annexe 1 et les instructions de sécurité dans votre propre langue avant de déballer et d'installer ce produit.

SP25M installation and integration guide

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GA - RABHADH

Téigh chuig aguisín 1 agus déan na treoracha sábháilteachta a léamh i do theanga féin le do thoil sula ndéantar an táirge seo a dhíphacáil

agus a shuiteáil.

HR - NAPOMENA

Prije nego što proizvod izvadite iz ambalaže i ugradite ga, otvorite Prilog 1 i pročitajte sigurnosne upute na svom jeziku.

HU – FIGYELMEZTETÉS

A termék kicsomagolása és telepítése előtt olvassa el az 1. számú függelékben található, az Ön anyanyelvén hozzáférhető biztonsági

utasításokat.

IT - AVVISO

Prima di aprire ed installare questo prodotto, leggere le istruzioni di sicurezza nella vostra lingua riportate nell'Appendice 1.

JA ‐ 警告

この製品を箱から取り出し設置する前に、付録 1 に記載された安全性に関する注意書きをお読みください。

LT – ĮSPĖJIMAS

Prieš išpakuodami ir įdiegdami produktą, turite grįžti prie 1 priedo ir perskaityti nurodymus dėl saugos savo kalba.

LV – BRĪDINĀJUMS

Pirms šī izstrādājuma izsaiņošanas un uzstādīšanas izskatiet 1. pielikumā sniegtās drošības instrukcijas savā valodā.

MT - TWISSIJA

Jekk jogħġbok mur f'appendiċi 1 u aqra l‐istruzzjonijiet tas‐sigurtà fil‐lingwa tiegħek qabel ma toħroġ dan il‐prodott mill‐ippakkjar u

tinstallah.

NL - WAARSCHUWING

Ga naar appendix 1 en lees de veiligheidsinstructies in uw eigen taal, voordat u dit product uitpakt en installeert.

PL ‐ OSTRZEŻENIE

Przed rozpakowaniem i zainstalowaniem tego produktu prosimy o zapoznanie się z Dodatkiem 1 i przeczytanie zaleceń dotyczących

bezpieczeństwa w danym języku.

PT ‐ ADVERTÊNCIA

Você deve retornar ao Anexo 1 e ler as instruções de segurança em seu idioma antes de desembalar e instalar este produto.

SP25M installation and integration guide

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RO - AVERTISMENT

Înainte de a desface ambalajul şi a instala acest produs, vă rugăm să căutaţi Anexa 1 şi să citiţi cu atenţie instrucţiunile de siguranță, în limba

română.

SK ‐ VÝSTRAHA

Pred rozbalením a inštaláciou tohto produktu si pozrite prílohu 1 a prečítajte si bezpečnostné pokyny vo vašom jazyku.

SL - OPOZORILO

Preden izdelek vzamete iz embalaže in ga vgradite, odprite Prilogo 1 in preberite varnostna navodila v svojem jeziku.

SV - VARNING

Gå till bilaga 1 och läs säkerhetsinstruktionerna på ditt eget språk innan du packar upp och installerar denna produkt.

TW ‐ 警告

在拆開和安裝本產品之前，請翻頁至附錄 1 閱讀母語的安全指示。

中文 — 警告

在拆包和安装本产品之前，请翻到附录1，阅读中文版安全说明。

SP25M installation and integration guide

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Issued 10 2019

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General safety recommendations

CAUTION: Before unpacking and installing the SP25M probe system, the user should carefully read the safety instructions below

and ensure that they are followed at all times by all operators using the probe system. Use of controls or adjustments, or

performance of procedures other than those specified herein may result in hazardous infra red radiation exposure.

Operators must be trained in the use and application of the SP25M probe system and accompanying products, in the context of the

machine it is fitted to, before being allowed to operate that machine.

NOTE: References are made below to features indicated [†] [‡] [♦] on the illustrations shown below. Please ensure that you clearly

understand all safety instructions. Familiarisation with the SP25M system components, as shown in the following sections is

recommended:

System components overview

Schematic diagram of probe system components

Schematic diagram of FCR25 flexible change rack

Schematic diagram of FCR25 TC flexible change rack

The SP25M probe system has mechanical overtravel protection provided in the probe +Z axis, by a fixed bumpstop. The machine

control system must therefore be able to stop the motion of the machine, in this axis of the probe, before the bumpstop is reached.

If this is not the case, the user must wear eye protection during operation in case of stylus breakage.

Care should be taken to ensure that the optical windows ﴾indicated [♦]﴿, located on both body and module, do not become damaged as they

are made of glass and could cause injury.

CAUTION: Permanent magnets are used in some components of the SP25M system and associated products. It is important to

keep them away from items which may be affected by magnetic fields, e.g. data storage systems, pacemakers and watches etc.

SP25M installation and integration guide

www.renishaw.com

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LED safety

The SP25M body contains embedded high power LED sources ﴾indicated [†]﴿ which emit invisible infra‐red radiation. These sources are

exposed when an SM25-# or TM25-20 module is not attached.

Removing the module breaks two sets of interlock switch contacts ﴾indicated [‡]﴿ to automatically switch off the LED power and assure user

safety.

At suitable intervals, the interlock contacts should be inspected and checked to ensure that they are clean and free from airborne

contamination such as dust, debris or swarf. In unlikely circumstances, such contamination could cause a short circuit of the pins and thus

increase the risk of sending power to the LEDs, without a module being attached. Never connect conducting objects to, or between, the

contacts. Follow the cleaning instructions in the Maintenance section.

Before inspecting, always remove the SP25M body from the probe head.

In the event of serious damage to, or a rupture of, any part of the SP25M body or scanning module outer casing, IMMEDIATELY disconnect

power source, remove and do not attempt to re-use the parts, and contact your supplier for advice.

Safety illustrations

These diagrams show features, indicated [†] [‡] [♦] which are referred to within these safety recommendations.

SP25M probe body

End view showing kinematic joint to module

SP25M kinematic joint to module

SM25 scanning modules

End view showing kinematic joint to body

SP25M kinematic joint to body

SP25M installation and integration guide

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Introduction

CAUTION: Before unpacking and installing the SP25M probe system, the user should carefully read the safety instructions in this

document and ensure that they are followed at all times by all operators using the probe system.

Renishaw's innovative SP25M is the world's most compact and versatile scanning probe system and is actually two sensors in one - enabling

the user to scan for form measurement or reverse engineering and as a touch-trigger probe (TTP) for geometric size and position

measurement.

Highly accurate scanning performance with stylus lengths from 20 mm - 400 mm, together with the ability to carry Renishaw's TP20 range of

touch-trigger probe modules, means that the SP25M system provides unmatched flexibility to optimise a measurement solution to suit the

application.

The probe is only 25 mm in diameter with an autojoint mount for compatibility with Renishaw's PH10M PLUS / PH10MQ PLUS and PH6M

probe heads. It can also be mounted using a multiwired extension bar. Together, these combinations permit excellent reach and access to part

features.

With its advanced modular design, the SP25M system is available as an attractively priced 'entry level' scanning probe kit, comprising a probe

body, one of the five scanning modules and matching stylus holders. The scanning modules are designed to cover specific stylus length

ranges whilst maintaining excellent accuracy performance. The system can be readily expanded as desired to further increase scanning range,

include TP20 touch-trigger probe functionality or an automatic changer system.

The full potential of the SP25M system is realised when the measurement routine is automated. To achieve this, Renishaw has developed its

most flexible change rack system ever; the FCR25, which allows rapid and repeatable exchange between all the SP25M system elements.

The FCR25 is a triple port unit that mounts directly on Renishaw's MRS (modular rack system) and permits multiple port solutions (3, 6, 9, 12,

15 etc). Alternatively, two compact standalone racks: FCR25-L3 (3 port) and FCR25-L6 (6 port), will be of particular interest for use with small

CMM's and optical CMM's where machine space is limited.

FCR25 TC is a triple port unit that is available as either single leg or MRS mounting. This is used to maintain scanning modules (SM25-1 / 2 /

3 / 4) at operating temperature.

Scope of this document

This document is intended as a guide to initial installation and integration of the Renishaw SP25M analogue scanning/measurement probe

system. It assumes that you will be using the Renishaw AC3 (ISA bus) analogue interface PC card to interface the probe. Users wishing to

integrate SP25M themselves, or via Renishaw's UCC controller, should contact Renishaw for more details.

This installation guide assumes that you have read or have acccess to the SP25M user guide for detail regarding fitment of the probes,

modules and stylus holders.

SP25M installation and integration guide

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SP25M installation

NOTE: All SP25M system components are identified with an engraved product name.

The front of each system component can be identified by the position of the Renishaw logo and the small alignment marks (where applicable).

Observe the kinematic mating faces between the SM25 scanning modules and each respective SH25 stylus holder. Each stylus holder

kinematic face features four balls, three of which are arranged in a triangular formation which form one half of the kinematic joint between

the stylus holder and each respective module. The fourth ball is positioned so that only the scanning module and respective stylus holder can

be fitted and used together.

When installing and using the various system elements it is essential that the kinematic joints are clean and free from contaminants. Please

refer to the maintenance pages for further cleaning instructions.

Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated with

care. The SP25M probe body and scanning modules are liable to irreparable damage if dropped or mistreated.

SP25M installation and integration guide

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Attaching the SP25M probe body to the

probe head

NOTE: To ensure optimum metrology performance it is recommended that following any probe change (either manual or

automatic), the probe head is unlocked and locked.

The SP25M probe body can be mounted on a PH10M PLUS, PH10MQ PLUS or PH6M probe head by means of the Renishaw autojoint.

Locking and unlocking the autojoint is carried out manually using the S10 autojoint key or automatically using a Renishaw autochange rack

system (ACR1 or ACR3). In both cases, the connection eliminates the need for probe requalification (recalibration) after changing tools.

1. Ensure the slot at the rear of the SP25M body is horizontal and lying across the probe axis. This is the unlocked position.

2. Carefully position the SP25M probe body underneath the probe head ensuring that the dots on both the body and head are aligned.

3. Connect and hold the probe body and probe head together.

4. Insert the S10 autojoint key into the slot on the back of the probe body and turn clockwise until it locks tight. If intending to autochange the

probe body in an ACR1 or ACR3 rack then the slot should be rotated five degrees anticlockwise from the fully clockwise position.

5. Unlock and lock the probe head before using the probe.

To remove the SP25M probe body from the probe head, reverse the steps detailed above.

SP25M installation and integration guide

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Attaching an SM25 or TM25-20 module to the

SP25M probe body

NOTE: To ensure optimum metrology performance it is recommended that following any probe change (either manual or

automatic), the probe head is unlocked and locked.

The SM25 scanning modules and TM25-20 adaptor module connect with a kinematic coupling to the bottom face of the SP25M probe body.

This connection eliminates the need for probe requalification (recalibration) after changing tools. The change can be performed manually or

automatically using an FCR25 flexible change rack.

If an FCR25 TC temperature controlled rack is not being used, it is recommended that for optimum performance the SM25 scanning module

should be allowed 20 minutes to reach operating temperature. Using a module which has not been given time to reach operating

temperature could affect the results given by the system. This is due to the thermal drift of the module before it reaches optimum operating

temperature.

1. Align the front of the probe body and module.

2. Tilt the module so that the front of both components begin to connect.

3. Allow the front of the module to connect to the probe body.

4. Tilt the module backwards and allow the magnets to carefully connect the kinematic joint between the two components.

5. Unlock and lock the probe head before using the probe.

To remove the module, hold and carefully tilt to break the kinematic joint.

SP25M installation and integration guide

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Attaching an SH25 stylus holder to an SM25

scanning module

The range of SH25 stylus holders have a kinematic coupling that connects to each respective SM25 scanning module. This connection

eliminates the need for probe requalification (recalibration) after changing tools. The change can be performed manually or automatically

using an FCR25 flexible change rack (highly recommended for optimum performance).

Each stylus holder is only compatible with its respective scanning module. Incorrect combinations are prevented by the unique position of the

orientation ball in the stylus holder kinematic joint. All SH25 stylus holders use the Renishaw M3 range of styli.

Manually attaching an SH25 stylus holder to an SM25 scanning module

1. Align the front of the stylus holder and probe module.

2. Slowly connect the stylus holder to the bottom of the probe module. Allow the magnets to carefully connect the kinematic joint between

the stylus holder and module.

3. Gently rotate the stylus holder to ensure a correct connection.

To remove the stylus holder, hold and carefully tilt to break the kinematic joint.

Attaching a stylus to a stylus holder

1. Ensure the stylus holder is not attached to the probe module.

2. Always stay within the recommended stylus capability range for each stylus holder.

3. Avoid touching the kinematic face of the stylus holder.

4. When tightening the stylus ensure that the correct M3 stylus tool is used.

SP25M installation and integration guide

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Attaching a TP20 module to the TM25-20

adaptor module

The full range of TP20 modules can be mounted to the TM25-20 adaptor module with a kinematic joint that eliminates the need for probe

requalification (recalibration) after changing tools. The change can be performed manually or automatically using an FCR25 or FCR25 TC

flexible change rack (highly recommended for optimum performance).

More information about the Renishaw range of TP20 touch-trigger modules can be found in the TP20 probe system installation and user's

guide (part number: H-1000-5008) which can be downloaded in PDF format from the Renishaw website www.renishaw.com/cmmguides.

1. Align the front of the TP20 module and the TM25-20 adaptor module using their alignment marks.

2. Slowly connect the TP20 to the bottom of the TM25-20. Allow the magnets to carefully connect the kinematic joint between both

components.

To remove the TP20 module, hold and carefully tilt to break the kinematic joint.

SP25M installation and integration guide

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FCR25 flexible change rack

The FCR25 flexible change rack is a triple port unit that provides unmatched flexibility when rapid and automatic tool changing is required.

FCR25 is a passive rack design meaning no electrical connection is required. During a change cycle, it is still necessary however to inhibit

probe signals.

NOTE: Renishaw strongly recommends the use of FCR25 to ensure optimum performance when changing elements of the SP25M

probe system.

FCR25 racks can be mounted in multiples along a Renishaw MRS rail which enables rack port configurations in multiples of three. Any port in

an FCR25 rack can be used to change all of the following system elements:

The whole range of SM25 scanning modules

The TM25-20 adaptor module

The whole range of SH25 stylus holders (using a PA25-SH port adaptor insert)

The whole range of TP20 modules (using a PA25-20 port adaptor insert)

FCR25 TC temperature controlled flexible change rack

The FCR25 TC flexible change rack is a triple port unit that provides unmatched flexibility when rapid and automatic tool changing is required.

The FCR25 TC rack is powered by a standard 24 V mains supply that is supplied with the unit.

The integrated temperature control functionality heats the rack ports to elevate any housed modules to the same temperature as a powered

SP25M probe. Although FCR25 TC is a powered rack, it is still necessary to inhibit probe signals during a change cycle.

NOTE: Renishaw strongly recommends the use of FCR25 TC to ensure optimum performance when changing the scanning

modules of an SP25M system. To change any other components of the SP25M system, a standard FCR25 should be used.

In installations where ultimate accuracy is required, it is recommended that the system is left in a powered state.

FCR25 TC racks can be mounted in multiples along a Renishaw MRS rail in conjunction with standard FCR25 units which enable rack port

configurations in multiples of three. FCR25 TC can only be used for scanning modules. FCR25 should be used for all other system elements.

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General FCR25 and FCR25 TC installation

information

The information is this document that describes the mounting and aligning of the FCR25 and FCR25 TC racks assumes that the MRS rail is

positioned along the X-axis of the CMM with the probe head positioned at A0 B0 during a change routine. If the MRS2 rack is mounted along

the Y-axis of the CMM, it will be necessary to transpose all references to axis, motion and orientation.

It is also assumed that the MRS rail has been correctly installed on the CMM as defined in the MRS installation and user's guide which can be

downloaded in PDF format from the Renishaw website www.renishaw.com/cmmguides.

When two or more FCR25 racks are used together, it is possible to remove the adjoining plastic end caps to enable an unbroken line of ports.

Carefully remove the end caps to reveal a series of machined lug features. These are used to align the adjoining FCR25 racks. This is not

possible with FCR25 TC racks.

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Mounting an FCR25 and FCR25 TC to an

MRS2 rack system

NOTE: The procedure described below has proven to be simple, quick and effective to complete. It is still recommended however

that the user practices the routines to become familiar and competent with the process.

1. The FCR25 and FCR25 TC is mounted to the underside of the MRS rail and clamped in position by using two T-nuts.

2. Mount the FCR25 or FCR25 TC in the desired position along the MRS rail and hand-tighten the screws.

3. Align the FCR25 or FCR25 TC to the X-axis of the CMM by taking two points [P1] and [P2] as shown below. Adjust the position so that a

maximum run out of 0.25 mm is achieved between [P1] and [P2].

4. Securely tighten the screws, the docking positions for the system elements can now be set.

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Mounting an FCR25 or FCR25 TC leg mounted

rack to the CMM table

1. Place the location piece over the desired hole on the CMM table and secure using the bolt supplied.

2. Position the FCR25 or FCR25 TC leg mounted rack over the location piece and loosely tighten the fixing screw at the rear of the leg

assembly.

3. Align the rack to the CMM's axes by taking two points at [P1] and [P2] as shown. Adjust the rotational alignment of the rack until a

maximum run out of 0.25 mm for FCR25-L3 and FCR25 TC-L3 or 0.5 mm for FCR26-L6 is achieved.

4. Securely tighten the fixing screw, the docking positions for the system elements can now be set.

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