DOCUMENTATION
PUMP 16F240 / 16F240 T
AIRMIX®
Manual : 582.040.110-UK - 2203
Date: 08/03/22
Supersede : 04/07/19
Modif.: 573.403.050
TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating
to this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..
SAMES KREMLIN SAS
l
13, chemin de Malacher
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com
SAMES KREMLIN N° : 578.137.130-1907
578.137.130 1907
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com
FR UK DE
Pour une utilisation sure, Il est de votre
responsabilité de :
Lire attentivement tous les documents contenus
dans le CD joint avant la mise en service de
l’équipement,
D’installer, d’utiliser, d’entretenir et de réparer
l’équipement conformément aux préconisations de
SAMES KREMLIN ainsi qu’aux réglementations
nationales et/ou locales,
Vous assurez que les utilisateurs de cet
équipement ont été formés, ont parfaitement compris
les règles de sécurité et qu’ils les appliquent.
To ensure safe use of the machinery, it is your
responsibility to:
Carefully read all documents contained on the
enclosed CD before putting the machinery into service,
Install, use, maintain and repair the machinery in
accordance with SAMES KREMLIN's
recommendations and national and/or local
regulations,
Make sure that the users of the machinery have
received proper training and that they have perfectly
understood the safety rules and apply them.
Eine sichere Nutzung setzt voraus, dass Sie: :
alle in der CD enthaltenen Dokumente vor der
Inbetriebnahme der Anlage aufmerksam lesen,
die Anlage im Einklang mit den Empfehlungen von
SAMES KREMLIN sowie mit den nationalen und/oder
lokalen Bestimmungen installieren, verwenden,
warten und reparieren,
sich vergewissern, dass die Nutzer dieser Anlage
angemessen geschult wurden, die
Sicherheitsbestimmungen verstanden haben und sie
anwenden.
ES IT PT
Para una utilización segura, será de su
responsabilidad:
leer atentamente todos los documentos que se
incluyen en el CD adjunto antes de la puesta en
servicio del equipo,
instalar, utilizar, efectuar el mantenimiento y
reparar el equipo con arreglo a las recomendaciones
de SAMES KREMLIN y a la normativa nacional y/o
local,
cerciorarse de que los usuarios de este equipo han
recibido la formación necesaria, han entendido
perfectamente las normas de seguridad y las aplican.
Per un uso sicuro, vi invitiamo a:
leggere attentamente tutta la documentazione
contenuta nel CD allegato prima della messa in
funzione dell'apparecchio,
installare, utilizzare, mantenere e riparare
l'apparecchio rispettando le raccomandazioni di
SAMES KREMLIN, nonché le normative nazionali e/o
locali,
accertarvi che gli utilizzatori dell'apparecchio
abbiano ricevuto adeguata formazione, abbiano
perfettamente compreso le regole di sicurezza e le
applichino.
Para uma utilização segura, é da sua
responsabilidade:
Ler atentamente todos os documentos incluídos
no CD em anexo antes de pör o equipamento em
funcionamento,
Proceder à instalação, utilização, manutenção e
reparação do equipamento de acordo com as
preconizações de SAMES KREMLIN, bem como com
outros regulamentos nacionais e/ou locais aplicáveis,
Assegurar-se que os utilizadores do equipamento
foram devidamente capacitados, compreenderam
perfeitamente e aplicam as devidas regras de
segurança.
NL SE FI
Voor een veilig gebruik dient u:
alle document op de bijgevoegde cd aandachtig te
lezen alvorens het apparaat in werking te stellen,
het apparaat te installeren, gebruiken,
onderhouden en repareren volgens de door SAMES
KREMLIN gegeven aanbevelingen en overeenkomstig
de nationale en/of plaatselijke reglementeringen,
zeker te stellen dat de gebruikers van dit apparaat
zijn opgeleid, de veiligheidsregels perfect hebben
begrepen en dat zij die ook toepassen.
För en säker användning av utrustningen ansvarar ni
för följande:
Läs noga samtliga dokument som finns på den
medföljande cd-skivan innan utrustningen tas i drift.
Installera, använd, underhåll och reparera
utrustningen enligt anvisningarna från SAMES
KREMLIN och enligt nationella och/eller lokala
bestämmelser.
Försäkra er om att användare av denna utrustning
erhållit utbildning, till fullo förstått
säkerhetsföreskrifterna och tillämpar dem.
Käytön turvallisuuden varmistamiseksi
velvollisuutesi on:
Lukea huolella kaikki CD:llä olevat asiakirjat ennen
laitteiston käyttöönottoa,
Noudattaa laitteiston asennuksessa, käytössä,
kunnossapidossa ja huollossa SAMES KREMLIN in
suosituksia sekä kansallisia ja/tai paikallisia
määräyksiä,
Varmistaa, että laitteiston käyttäjät ovat
koulutettuja ja ymmärtävät täysin
turvallisuusmääräykset ja miten niitä sovelletaan.
PL CS SL
Dla zapewnienia bezpiecznego użytkowania na
użytkowniku spoczywa obowiązek:
Uważnego zapoznania się ze wszystkimi
dokumentami znajdującymi się na załączonej płycie CD
przed pierwszym uruchomieniem urządzenia,
Instalowania, użytkowania, konserwacji i naprawy
urządzenia zgodnie z zaleceniami firmy SAMES
KREMLIN oraz z przepisami miejscowymi,
Upewnienia, że wszyscy przeszkoleni użytkownicy
urządzenia zrozumieli zasady bezpieczeństwa i stosują
się do nich.
Pro bezpečné používání jste povinni:
Před uvedením zařízení do provozu si pozorně
přečíst veškeré dokumenty obsažené na přiloženém
CD,
Nainstalovat, používat, udržovat a opravovat
zařízení v souladu s pokyny firmy SAMES KREMLIN
a s národními a/nebo místními legislativními předpisy,
Ujistit se, že uživatelé tohoto zařízení byli
vyškoleni, že dokonale pochopili bezpečnostní pravidla
a že je dodržují.
Za varno uporabo ste dolžni:
natančno prebrati vse dokumente na CD pred
zagonom stroja,
inštalirati, uporabljati, vzdrževati in popravljati
opremo po določilih SAMES KREMLIN in v skladu z
veljavnimi nacionalnimi in/ali lokalnimi predpisi,
poskrbeti, da so uporabniki te opreme ustrezno
usposobljeni, poznajo varnostne predpise in da jih
upoštevajo.
SK HU RO
V záujme bezpečného je vašou povinnosťou:
pozorne si prečítať všetky dokumenty obsiahnuté
na priloženom CD predtým, ako zariadenie uvediete do
prevádzky,
nainštalovať, používať, udržiavať a opravovať
zariadenie v súlade s odporúčaniami spoločnosti
SAMES KREMLIN a národnými a/alebo miestnymi
predpismi,
uistiť sa, že používatelia tohto zariadenia boli
zaškolení, riadne porozumeli pravidlám bezpečnosti a
používajú ich.
A biztonságos használat érdekében az Ön
felelőssége, hogy:
a berendezés üzembe helyezése előtt figyelmesen
elolvassa a mellékelt CD által tartalmazott összes
dokumentumot,
a berendezést a SAMES KREMLIN ajánlasainak
valamint a nemzeti és/vagy helyi szabályozásoknak
megfelelően helyezze üzembe, használja, tartsa
karban és javítsa,
megbizonyosodjon róla, hogy a berendezés
felhasználói képzettek, tökéletesen megértették és
alkalmazzák a biztonsági előírásokat.
Pentru o utilizare sigură, este responsabilitatea dvs.
să:
Citiţi cu atenţie toate documentele de pe CD-ul
anexat, înainte de punerea în funcţiune a
echipamentului,
Instalaţi, utilizaţi, întreţineţi şi reparaţi
echipamentul conform instrucţiunilor SAMES
KREMLIN precum şi reglementărilor naţionale şi/sau
locale,
Vă asiguraţi că utilizatorii acestui echipament au
fost instruiţi, au înţeles perfect regulile de securitate şi
le aplică integral.
Déclaration(s) de conformité au verso de ce document / Declaration(s) of conformity at the back of this document / Konformitätserklärung(en) auf der Rückseite dieser Unterlage
/ Declaración (es) de conformidad en el reverso de este documento / Dichiarazione/i di conformità sul retro del presente documento
/ Declaração(ções) de conformidade no verso do documento / Conformiteitsverklaring(en) op de keerzijde van dit document / Försäkran om överensstämmelse på omstående
sida av detta dokument / Vaatimustenmukaisuusvakuutukset tämän asiakirjan kääntöpuolella / Deklaracja(e) zgodności na odwrocie dokumentu
/ Prohlášení o shodě se nachází/nacházejí na zadní straně tohoto dokumentu / Deklaracija(e) o skladnosti na hrbtni strani tega dokumenta / Vyhlásenie/-a o zhode sa nachádzajú
na zadnej strane dokumentu / A dokumentum hátlapján szereplő megfelelőségi nyilatkoz(ok) / Declaraţii de conformitate pe versoul acestui document
SAMES KREMLIN - 2 - N° : 578.137.130-1907
DECLARATION UE DE CONFORMITE
EU DECLARATION OF CONFORMITY
EU- KONFORMITÄTSERKLÄRUNG
DECLARACIÓN UE DE CONFORMIDAD
DICHIARAZIONE DI CONFORMITÀ UE
DECLARAÇÃO UE DE CONFORMIDADE
EU-CONFORMITEITSVERKLARING
EU-FÖRSÄKRAN OM ÖVERENSSTÄMMELSE
EU- VAATIMUKSENMUKAISUUSVAKUUTUS
DEKLARACJA ZGODNOŚCI UE
EU PROHLÁŠENÍ O SHODĚ
IZJAVA EU O SKLADNOSTI
VYHLÁSENIE O ZHODE
EU-MEGFELELŐSÉGI NYILATKOZAT
DECLARAŢIA DE CONFORMITATE UE
Le fabricant / The manufacturer / Der Hersteller
/ El fabricante / Il produttore / O fabricante
/ De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce
/ Proizvajalec / Výrobca / Gyártó / Fabricantul:
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - FRANCE
Tél. : 33 (0)4 76 41 60 60
Déclare que le matériel désigné ci-après / Herewith declares that the equipment / erklärt hiermit, dass die / Declara que el material designado a
continuación / Dichiara che il materiale sottoindicato / Declara que o material a seguir designado / verklaart dat de hieronder aangeduide apparatuur
/ Kungör att den utrustning som anges här nedan / ilmoittaa, että alla mainitut laitteistot / Oświadcza, że wymienione poniżej urządzenia / Prohlašuje,
že níže uvedené vybavení / Izjavlja, da je opisana oprema spodaj / Vyhlasuje, že zariadenie uvedené nižšie / Kijelenti, hogy a megjelölt anyag a
továbbiakban / Declară că echipamentul precizat mai jos:
POMPE PNEUMATIQUE FLOWMAX® & POMPE AIRMIX® FLOWMAX® A MOTEUR AVEC INVERSEUR
/ AIRMIX® FLOWMAX® PUMP & FLOWMAX® LOW PRESSURE PUMP - AIR MOTOR WITH REVERSING BLOCK
/ AIRMIX® PUMPE UND PNEUMATISCHE PUMPE MIT UMSTEUERMOTOR - FLOWMAX®
/ BOMBA NEUMÁTICA FLOWMAX® & BOMBA AIRMIX® FLOWMAX® CON MOTOR CON INVERSOR
08F240 08F240 T
16F240 16F240 T
Est conforme à la législation d’harmonisation de l’Union applicable suivante / Is in conformity with the relevant Union harmonisation legislation / Erfüllt
die einschlägigen Harmonisierungsrechtsvorschriften der Union / es conforme con la legislación de armonización pertinente de la Unión / è conforme
alla pertinente normativa di armonizzazione dell’Unione / in overeenstemming met de desbetteffende harmonisatiewetgeving van de Unie / med den
relevanta harmoniserade unionslagstiftningen / on asiaa koskevan unionin yhdenmukaistamislainsäädännön vaatimusten mukainen / jest zgodny z
odnośnymi wymaganiami unijnego prawodawstwa harmonizacyjnego / Shoduje se s následující příslušnou evropskou harmonizační legislativou
/ V skladu s harmonizirano zakonodajo Unije / Je v súlade s uplatniteľnými harmonizačnými právnymi predpismi EÚ / Megfelel a következő
alkalmazandó uniós harmonizációs szabályozásnak / Este conform cu legislaţia aplicabilă de armonizare de mai jos
Directive ATEX / ATEX Directive / ATEX Richtlinie / Directiva ATEX / Direttiva ATEX / Diretiva ATEX
/ ATEX-Richtijn / ATEX-direktivet / ATEX-direktivi / Dyrektywa ATEX / Směrnice ATEX / Direktiva ATEX / Smernica ATEX
/ ATEX-irányelv 2014/34/UE
II 2G h T3
EN 80079-36
SAMES KREMLIN - 3 - N° : 578.137.130-1907
La présente déclaration de conformité est établie sous la seule responsabilité du fabricant / This declaration of conformity is issued under the sole
responsibility of the manufacturer / Die alleinige Verantwortung für die Ausstellung dieser Konformitätserklärung trägt der Hersteller / La presente
declaración de conformidad se expide bajo la exclusiva responsabilidad del fabricante / La presente dichiarazione di conformità è rilasciata sotto la
responsabilità esclusiva del fabbricante / A presente declaração de conformidade é emitida sob a exclusiva responsabilidade do fabricante / Deze
conformiteitsverklaring wordt verstrekt onder volledige verantwoordelijkheid van de fabrikant / Denna försäkran om överensstämmelse utfärdas på
tillverkarens eget ansvar / Tämä vaatimustenmukaisuusvakuutus on annettu valmistajan yksinomaisella vastuulla / Niniejsza deklaracja zgodności
wydana zostaje na wyłączną odpowiedzianość producenta / Toto prohláŝení o skodě se vydává na výhradní odpovědnost výrobce / Za izdajo te izjave
o skladnosti je odgovoren izključno proizvajalec / Toto vyhlásenie o zhode sa vydáva / na vlastnú zodpovednosť výrobcu / Ezt a megfelelőségi
nylatkozatot a gyártó kizárólagos felelőssége mellett adják ti / Prezenta declaraţie de conformitate este emisă pe răspunderea exclusivă a
producătorului.
Hervé WALTER
Directeur Innovation & Développement / Innovation & Development
Director / Direktor für Innovation & Entwicklung / Director de
Inovación y Desarrollo / Direttore Innovazione e sviluppo
/ Diretor de Inovação / Manager Innovatie en Ontwikkeling / Direktör
för Forskning och Utveckling / Innovaatio- ja kehitysjohtaja
/ Dyrektor ds. Innowacji I Rozwoju / Ředitel pro inovace a vývoj
/ Direktor za inovacije in razvoj / Riaditeľ pre inováciu a rozvoj
/ Innovációs és fejlesztési igazgató / Director Inovaţie şi Dezvoltare
Fait à Meylan, le / Established in Meylan, on / Geschehen zu Meylan, am / En Meylan, a / Redatto a Meylan, / Vastgesteld te Meylan, / Utformat i
Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan,
pe data de 03/07/2019 - 07/03/2019
SAMES KREMLIN N° : 578.001.130-UK-1804
INSTALLATION AND SAFETY
INSTRUCTIONS
TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the
documents relating to this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT
PRIOR NOTICE.
SAMES KREMLIN SAS
l
13, chemin de Malacher
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com
SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804
1. SAFETY INSTRUCTIONS
GENERAL SAFETY INSTRUCTIONS
CAUTION : Th
e equipment can be dangerous if you do not follow our
instructions concerning installation and servicing described in this manual
and in accordance with applicable European standards and local national
safety regulations.
Please carefully read all the instruction literature before operating your
equipment.
Only trained operators can use the equipment.
The foreman must ensure that the operator has understood the safety instructions for this equipment
as well as the instructions in the manuals for the different parts and accessories.
Read carefully all instruction manuals, label markings before operating the equipment.
Incorrect use may result in injury. This equipment is for professional use only. It must be used only for
what it has been designed for. Never modify the equipment. The parts and accessories supplied must
be regularly inspected. Defective or worn parts must be replaced.
Guards (motor cover, coupling shields, connectors,…) have been designed for
a safe use of the equipment.
The manufacturer will not be held responsible for bodily injury or failure and / or
property damage due to destruction, the overshadowing or the partial or total
removal of the guards.
Never exceed the equipment components' maximum working pressure.
Comply with regulations concerning safety, fire risks, electrical regulations in force in the country of
final destination of the material. Use only products or solvent compatible with the parts in contact with
the material (refer to data sheet of the material manufacturer).
PICTOGRAMS
A
D
F
E
C
G
NIP HAZARD WARNING
MOVING
ELEVATOR
WARNING
MOVING PARTS
WARNING
MOVING SHOVEL
DO NOT
EXCEED THIS
PRESSURE
HIGH
PRESSURE
HAZARD
H
J
L
K
M
Q
RELIEF OR
DRAIN VALVE
WARNING
HOSE UNDER
PRESSURE
WEAR GLASSES
OBLIGATORY
WEAR OF
GLOVES IS
OBLIGATORY
PRODUCT
VAPOR
HAZARDS
WARNING
HOT PARTS OR
AREAS
N
P
R
ELECTRICAL
HAZARD
WARNING
FIRE HAZARDS
EXPLOSION
HAZARDS
GROUNDING WARNING
(USER)
WARNING
SERIOUS
INJURIES
PRESSURE HAZARDS
Current legislation requires that an air relief valve be fitted in the air supply circuit to the air
motor to prevent over pressurisation. This safety feature,ensures that it is not possible to supply
the air motor with excessive air pressure that may cause injury.
SAMES KREMLIN - 2 - N° : 578.001.130-UK-1804
Please ensure that a material drain valve is fitted in the fluid circuit to drain and depressurise the
circuit. Once depressurised and drained, work /servicing may then commence on the equipment
Please remember to close these valves when restarting the system.
HIGH PRESSURE INJECTION HAZARDS
When working with high pressure equipment, special care is required. Fluid leaks can occur.
There is a risk of material being injected to any exposed parts of body, this could cause severe
injury :
• medical care must be sought immediately if paint is injected under the skin or in other
parts of the body (eyes, fingers).
• never point the spray gun at any one. Never try to stop the spray with your hands or fingers
nor with rags or similars.
• follow the shut down procedure and always depressurize air and fluid circuits before
carrying out any servicing on the gun (cleaning, checking, maintenance of the material or
cleaning of the gun nozzles).
• for the guns equipped with a safety device, always lock the trigger when not in use.
FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS
A poor earth connection, inadequate ventilation, sparks or static electricity can cause an
explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the
following safety procedures must be followed :
• ensure a good earth connection and ground the parts to be handled i.e. solvents, materials,
components and equipment,
• ensure adequate ventilation,
• keep working area clean and free from waste solvents, chemicals, or solid waste i.e. rags,
paper and empty chemicals drums,
• never use electrical switches / power if in an atmosphere of volatile solvent vapour,
• stop working immediately in case of electrical arcs,
• never store chemicals and solvents in the working area.
• use paint whose flash point is the highest possible to prevent from any formation of gas
and inflammable vapours (refer to materials' safety instructions),
• install a cover on the drums to reduce the diffusion of gas and vapours in the spraybooth.
TOXIC PRODUCT HAZARDS
Toxic products or vapours can cause severe injury not only though contact with the body, but also
if the products are ingested or inhaled. It is imperative :
• to know the material products and their risks,
• notified or hazardous materials must be stored in accordance with the regulations,
• the material must be stored in an appropriate container, never place materials in a
container where there is a risk of spillage or leakage,
• a procedure must be applied for the safe disposal of waste material. It must comply with all
prevailing regulations and legislations of the country where the equipment is to be used,
• protective clothing should always be worn in compliance with the material manufacturers'
recommendations,
• depending on the application and chemical safety instructions, safety glasses, hearing
protective earplug, gloves, foot wear, protective masks and possible breathing equipment
should be worn to comply with the regulations (Refer to chapter "Safety equipment of
SAMES KREMLIN selection guide).
SAMES KREMLIN - 3 - N° : 578.001.130-UK-1804
CAUTION!
It is forbidden to use material containing high concentrations of halogenated hydrocarbon
solvents with aluminium or zinc fillers .Non-compliance with the instructions may cause
explosion risk causing serious or fatal injury.
EQUIPMENT REQUIREMENTS
Guards (motor cover, coupling shields, connectors,…) have been designed for
a safe use of the equipment.
The manufacturer will not be held responsible for bodily injury or failure
and / or property damage due to destruction, the overshadowing or the
partial or total removal of the guards.
PUMP
Before carrying out any work, it is imperative to read and clearly understand the disassembly and
reassembly instructions before servicing. The operator must understand the equipment and the
safety instructions. These instructions are available in the equipment manuals.
The air motor is designed to be mounted with a pump. Never modify any components or
couplings. When operating, please keep hands away from moving parts. Before starting up the
equipment, please read the PRESSURE RELIEF instructions. Please ensure that any relief or
drain valves fitted are in good working order.
HOSES
• Keep hoses out of circulation areas, moving parts or hot surfaces,
• Never expose product hoses to temperature higher than + 60°C / 140° F or lower than 0°C
/ 32° F,
• Never pull or use the hoses to move the equipment,
• Tighten all fittings as well as the hoses before operating the equipment,
• Check the hoses regularly; change them if they are damaged,
• Never exceed the maximum working pressure (MWP) indicated on the hose.
USED PRODUCTS
Considering the wide variety of products that are available and can be used in our equipment it is
impossible to check and make recommendations for all chemical data,regarding the risks of
possible chemical attack and their long term chemical reaction
SAMES KREMLIN can not be held liable for :
• compatibility of wetted parts,
• risks to staff and the surroundings,
• for worn or defective parts, for faulty equipment or units, or the qualitiy of final product.
It is the responsibility of the user to know and prevent any possible risks such as toxic vapours,
fires or explosions. He shall determine the risks of immediate reactions or pursuant to repeated
exposures of the staff,
SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages
caused by the use of chemicals.
SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804
2. HANDLING
Check the weight and the dimensions of the equipment
(
refer to 'Technical features' section of the instruction manual
If weight and dimensions are too important, the unloading must be carried out by means of a forklift
or any other appropriate means with a qualified personnal and in a clear horizontal area to prevent
from risks of damage injury or an accident.
The centre of gravity is not in the centre of the machine : carry out by hand a stability-test after
having lifted the whole at 10 cm / 3.937" maximum.
After the unloading, the handling of the whole (eg: elevator pump) is carried out by means of a pallet
truck taking the bottom part of the frame.
Remark : Each pump motor is fitted with a ring. The ring is designed for the hoisting of one
pump and can not be used for the handling of the complete assembly.
3. STORING
Storing before installation :
- Storing ambient temperature : 0 / +50 °C / 0 / +122°F
- Protect the whole against dust, water trickling, dampness and shocks.
Storing after installation :
- Operating temperature : +15 / +35 °C / +59 / +138.2° F
- Protect the whole against dust, water tricling, dampness and shocks.
4. INSTALLATION OF THE EQUIPMENT
The machine is installed on a stable horizontal floor (for eg a concrete flag).
The machine shall be made stable by the use of holding down bolts or by the use of other anchoring
methods, strong enough to prevent unintended bodily movement of the equipment.
To avoid risks caused by static electricity, the equipment as well as its components
must be grounded.
• For the pumping equipments (pumps, pneumatic rams, frame…), a section wire of 2.5
mm² is fixed on the material. Use this wire to connect the material to “the general
ground”. In case of severe environments (mechanical protection of the wire of earthing
insufficient, vibrations, mobile material…) where function damages at the ground are
probable, the user have to replace the provided wire of 2.5 mm² by a device more
adapted to its environment (wire with a more important section, bonding strip, fixing by
thimble with eyelet…).
The continuity of the ground must be controlled by a qualified electrician. If the continuity
of the ground is not ensured, check the terminal, the wire and the earthing point. Never
use the material without have solved this problem.
• In the severe cases of environments (mechanical protection of the wire of earthing
insufficient, vibrations, mobile material…) where damages of the function put at the
ground are probable, the user will have to replace the wire of 2.5 mm² provided, by a
device more adapted to its environment (wire of more important section, bonding strip,
fixing by thimble with eyelet…),
• The gun must be 'grounded' via a material hose or an air hose. In case of spraying by
means of a gun with cup, the air hose must be conductive,
• The materials to be painted must also be grounded.
All the materials situated in the working area shall be grounded.
SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804
• Never store more than necessary inflammable materials inside the working area,
• The materials must be stored into approved drums and grounded,
• Use only grounded metals containers for the use of cleaning solvents,
•
Cardboard and paper are prohibited.
5. MARKING OF THE EQUIPMENT
Each equipment has a label plate with the name of the manufacturer, the equipment part
number, the interesting informations to use correctly the equipment (pressure, voltage,…) and
sometimes the above pictogram.
The equipment is designed with and consists of high quality materials and components which
can be re-used.
The 2012/19/UE European Directive covers all equipments with a crossed-out bin pictogram.
Please inform yourself about the collection systems for electric and electronic equipments.
Please act in accordance with local rules and do not dispose of old equipment with
household wastes. A correct disposal of old equipment will help prevent negative
consequences for the environment and health.
SAMES KREMLIN N° : 578.167.110-UK-2203
FLOWMAX
PUMPS
08F240 / 08F240 T
16F240 / 16F240 T
Disassembly / Reassembly
TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the
documents relating to the equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT
PRIOR NOTICE.
SAMES KREMLIN SAS
l
13, chemin de Malacher
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com
SAMES KREMLIN - 1 - N° : 578.167.110-UK-2203
CAUTION :
Before any action on the pump, shut off the compressed air supply and
depressurize the system.
The pump is manufactured under the ATEX agreement and can not be modified.
SAMES KREMLIN will not be held responsible for any failure to comply with that instruction.
DISASSEMBLY / REASSEMBLY OF THE FLUID SECTION
Guards (air motor cover, coupling shields, housings …) have been designed for
safe use of the equipment.
The manufacturer will not be held responsible for bodily injury or failure and / or
damage to property due to removal or partial removal of the guards
Unscrew fitting (39) and screws (43 & 45) to remove attachment fluid tube (41).
SUCTION VALVE (REFER TO DOC. 573.113.050)
Unscrew suction valve (28). (If cylinder (22) remains attached to the suction valve, unscrew both
parts. Then, hold cylinder (22) by inserting a rod into the cylinder holes designed for this
purpose).
The ball (29) is secured on the valve (28) by means of a circlips (30).
Clean the parts.
Reinstall suction valve (28) and seal (31). Replace them if necessary.
CYLINDER
In order to make easier the disassembly, a hole is drilled in the cylinder (22) at each end.
In relation to the part which is unscrewed first, insert a rod into one of these holes to unscrew the
other part.
When reassemblying, be certain the two seals (25 and 31) are installed.
EXHAUST VALVE AND MOBILE PACKING
Unscrew cylinder (22) and pull it downwards.
Unscrew exhaust valve (24) by holding piston (21).
Remove ball (33) and mobile packing (cup seal ind. 23).
Clean the parts and reinstall them. Replace seals if necessary.
UPPER TIGHTNESS SEAL
Unscrew the 4 screws (26).
Remove tightness seal (27) by pulling discharge flange (20) downwards.
Replace tightness seal (27), O-Rings (25 and 11).
Reinstall the parts in the reverse order of the disassembly sequence.
SAMES KREMLIN - 2 - N° : 578.167.110-UK-2203
DISASSEMBLY / REASSEMBLY OF THE COUPLING (WITH BELLOWS)
Guards (air motor cover, coupling shields, housings …) have been designed for
safe use of the equipment.
The manufacturer will not be held responsible for bodily injury or failure and / or
damage to property due to removal or partial removal of the guards
BELLOWS
Unscrew the nuts (14) from the tie-rods.
Remove suction flange (1) and cylinder (2) by pulling them downwards.
Remove screws (12) to disconnect suction bearing (3) from air motor.
Disconnect intermediate piston (9) from air motor rod.
Remove coupling parts.
Remove bellows flange (4) by unscrewing screws (13) to free the upper part of the bellows.
Unscrew skirt (8) to free the lower part of the bellows.
Replace bellows (5).
When installing bellows push it into skirt firmly (8).
Insert intermediate piston (9) into bellows (5) and screw the skirt at the piston end.
Insert bellows and piston (9) into the suction bearing (3).
Install flange (4) in the suction bearing (3) and tighten the whole with the screws (13).
Connect bellows-piston set to motor rod and secure the whole on the lower support of the air
motor by using screws (12).
Reinstall fluid section piston (21) on intermediate piston (9).
Replace seals (11). Then install cylinder (2) and suction flange (1).
Install the whole on tie-rods and tighten it with nuts (14).
SAMES KREMLIN - 3 - N° : 578.167.110-UK-2203
AIR MOTOR
Guards (air motor cover, coupling shields, housings …) have been designed for
safe use of the equipment.
The manufacturer will not be held responsible for bodily injury or failure and / or
damage to property due to removal or partial removal of the guards
REVERSING BLOCK (MOTOR) (REFER TO DOC. 573.045.050 OR 573.046.050)
Disassemble cover (32) by removing 3 screws CHc (33).
Dissociate female yoke (12) from reversing block lever (9).
Dismount reversing block by removing screws (10 and 8).
Reinstall the new reversing block in the reverse order of the disassembly sequence.
31.85 mm ±0.5
CAUTION : The number of spirals must equally be distributed on each fastening parts
in order to get the above dimension.
Before reassembing the different components :
- Clean the parts with the appropriate cleaning solvent.
- Install new seals if it is necessary, after having lubricated them with PTFE grease.
- Lubricate the piston and the inside of the cylinder to prevent from damaging the seals.
- Install new parts if it is necessary.
SAMES KREMLIN - 4 - N° : 578.167.110-UK-2203
ASSEMBLY INSTRUCTIONS
Index Instruction Description Part number
A 1 PTFE grease PTFE grease (10 ml / 0.0026 US gal) 560.440.101
A 2 Anti-seize grease Grease box (450 g / 0.99 lb) 560.420.005
C 1 Medium strength
Aneorobic Pipe sealant
Loctite 5772 (50 ml / 0.013 US gal) 554.180.015
Doc. 573.116.050
Date/Datum/Fecha : 13/06/19
Annule/Cancels/
Ersetzt/Anula : 28/11/14
Modif. / Änderung :
Mise à jour / Update / Aktualisierung
/ Actualización
KREMLIN REXSON SAMES
KREMLIN ; 16-120 F 16F240,
16-120 FT 16F240 T
Pièces de rechange
Spare parts list
Ersatzteilliste
Piezas de repuesto
POMPE FLOWMAX®, modèle 16F240
et modèle 16F240 T (turbo)
FLOWMAX® PUMP, model 16F240
and model 16F240 T (turbo)
FLOWMAX® PUMPE, Modell 16F240
und Modell 16F240 T (Turbo)
BOMBA FLOWMAX®, tipo 16F240
y tipo 16F240 T (turbo)
SAMES KREMLIN 2 Doc. / Dok : 573.116.050
POMPE MURALE, modèle 16F240
sans filtre, ni cannes
WALL MOUNTED PUMP, model 16F240
without filter or rods #
WANDANLAGE, Modell 16F240
ohne Filter und Saugschlauch
BOMBA MURAL, tipo 16F240
sin filtro ni cañas
151.793.100
Ind # Désignation Description Bezeichnung Denominación Qté
- 151 793 000 Pompe 16F240 nue Bare pump,
model 16F240
Pumpe 16F240, nackt Bomba sola,
tipo 16F240
1
*1 146 270 000 Moteur 2000-4
(voir Doc. 573.046.050)
Air motor,model 2000-4
(refer to Doc.
573.046.050)
Luftmotor 2000-4
(siehe Dok. 573.046.050)
Motor, tipo 2000-4
(consultar Doc.
573.046.050)
1
*2 144 970 100 Hydraulique
FLOWMAX F240
(voir Doc. 573.113.050)
Fluid section,
model FLOWMAX F240
(refer to Doc.
573.113.050)
FLOWMAX Hydraulikteil
F240 (siehe Dok.
573.113.050)
Hidráulica,
tipo FLOWMAX F240
(consultar Doc.
573.113.050)
1
*- 151 775 010 Ensemble fixation Mounting assembly Montageplatte kpl. Conjunto de fijación 1
6 051 770 101 Plaque d’interface Plate Befestigungsplatte Placa 1
7 933 011 279 Vis H 8 x 20 Screw, model H 8 x 20 Schraube M 8 x 20 Tornillo, tipo H 8 x 20 1
8 933 151 147 Vis CHc M 8 x 10 Screw,
model CHc M 8 x 10
Schraube
CHc M 8 x 10
Tornillo,
tipo CHc M 8 x 10
1
9 NC / NS Vis HM 8 x 25 Screw,
model HM 8 x 25
Schraube HM 8 x 25 Tornillo,
tipo HM 8 x 25
2
13 963 040 019 Rondelle MN 8 Washer, model MN 8 Scheibe MN 8 Arandela, tipo MN 8 2
14 953 010 019 Ecrou HM 8 Nut, model HM 8 Mutter, model HM 8 Tuerca, tipo HM 8 2
19 88 664 Rondelle W8 Washer, model W8 Scheibe W8 Arandela, tipo W8 2
10 151 790 160 Equipement d'air (air
moteur)
(voir Doc. 573.403.050)
Air supply (motor air)
(refer to Doc.
573.403.050)
Luftausrüstung
(Luftmotor) (siehe Dok.
573.403.050)
Equipo de aire (aire
motor) (consultar Doc.
573.403.050)
1
15 904 523 006 Raccord
M 3/8 BSP - M 1/2 BSP
Fitting, double male,
3/8 BSP - 1/2 BSP
Doppelnippel
AG 3/8 BSP - 1/2 BSP
Racor,
M 3/8 BSP - M 1/2 BSP
1
16 050 102 401 Raccord
M 1/2 BSP - M 3/4 BSP
Fitting, double male,
1/2 BSP - 3/4 BSP
Doppelnippel
AG 1/2 BSP - 3/4 BSP
Racor
M 1/2 BSP - M 3/4 BSP
1
17 904 123 004 Coude FF 1/2 BSP Elbow, FF 1/2 BSP Winkelnippel IG 1/2 BSP Codo HH 1/2 BSP 1
18 050 102 437 Raccord inox
M 1/2" BSP - M 26 x 125
(entrée produit)
Fitting, stainless steel,
double male,
1/2" BSP - 26 x 125
(fluid inlet)
Doppelnippel, Edelstahl
AG 1/2" BSP
- M 26 x 1,25
(Materialeingang)
Racor, inox
M 1/2" BSP - M 26 x 125
(entrada producto)
1
* Pièces de maintenance préconisées.
* Preceding the index number denotes a suggested spare part.
* Bezeichnete Teile sind empfohlene Ersatzteile.
* Piezas de mantenimiento preventivas.
SAMES KREMLIN 3 Doc. / Dok : 573.116.050
POMPE MURALE,
modèle 16F240 T (turbo)
sans filtre, ni canne
WALL MOUNTED PUMP,
model 16F240 T (turbo)
without filter or rod
#
WANDANLAGE, Modell 16F240 T (Turbo)
ohne Filter und Saugschlauch
BOMBA MURAL, tipo 16F240 T (turbo)
sin filtro ni caña
151.796.100
Ind # Désignation Description Bezeichnung Denominación Qté
- 151 796 000 Pompe 16F240 T nue Bare pump,
model 16F240 T
Pumpe 16F240 T nackt Bomba sola,
tipo 16F240 T
1
*1 146 271 000 Moteur 2000-4T (turbo)
(voir Doc. 046.050)
Air motor, model
2000-4T (turbo) (refer to
Doc. 573.046.050)
Motor 2000-4T (Turbo)
(siehe Dok. 573.046.050)
Motor, tipo 2000-4T
(turbo) (consultar Doc.
573.046.050)
1
*2 144 970 100 Hydraulique
FLOWMAX F240
(voir Doc. 573.113.050)
Fluid section,model
FLOWMAX F240 (refer to
Doc. 573.113.050)
Hydraulikteil
FLOWMAX F240
(siehe Dok. 573.113.050)
Hidráulica, tipo
FLOWMAX F240
(consultar Doc.
573.113.050)
1
*- 151 775 010 Ensemble fixation Mounting assembly Montageplatte kpl. Conjunto de fijación 1
6 051 770 101 Plaque d’interface Plate Befestigungsplatte Placa 1
7 933 011 279 Vis H 8 x 20 Screw, model H 8 x 20 Schraube M 8 x 20 Tornillo, tipo H 8 x 20 1
8 933 151 147 Vis CHc M 8 x 10 Screw,
model CHc M 8 x 10
Schraube
CHc M 8 x 10
Tornillo,
tipo CHc M 8 x 10
1
9 NC / NS Vis HM 8 x 25 Screw,
model HM 8 x 25
Schraube HM 8 x 25 Tornillo,
tipo HM 8 x 25
2
13 963 040 019 Rondelle MN 8 Washer, model MN 8 Scheibe MN 8 Arandela, tipo MN 8 2
14 953 010 019 Ecrou HM 8 Nut, model HM 8 Mutter, model HM 8 Tuerca, tipo HM 8 2
19 88 664 Rondelle W8 Washer, model W8 Scheibe W8 Arandela, tipo W8 2
10 151 796 150 Equipement d'air (air
moteur)
(voir Doc. 573.403.050)
Air supply (motor air)
(refer to Doc.
573.403.050)
Luftausrüstung
(Motorluft) (siehe Dok.
573.403.050)
Air supply (aire motor)
(consultar Doc.
573.403.050)
1
18 050 102 437 Raccord inox
M 1/2" BSP - M 26 x 125
(entrée produit)
Fitting, stainless steel,
double male, 1/2" BSP -
26 x 125 (fluid inlet)
Doppelnippel
AG 1/2" BSP
- M 26 x 1,25
(Materialeingang)
Racor, inox
M 1/2" BSP - M 26 x 125
(entrada producto)
1
Nota : Dans le cas d'une pompe nue pour fixation murale, commander la pompe nue, la plaque d'interface (rep.6) et
le support réf. 044.910.121 (rep. 1 - Doc. 573.403.050).
Nota : For a bare pump with wall bracket, order bare pump, plate (ind.6) and bracket - P.N°. 044.910.121
(ind. 1 - Doc. 573.403.050).
Anmerkung: Für eine nackte Pumpe mit Wandhalterung, bestellen Sie die nackte Pumpe, die Befestigungsplatte
(Pos. 6) und die Halterung Bestell-Nr. 044.910.121 (Pos. 1 - Dok. 573.403.050).
Nota : En caso de una bomba sola con fijación mural, encargue Vd. la bomba sola, la placa y el soporte con la
referencia 044.910.121 (índ. 1 - Doc. 573.403.050).
SAMES KREMLIN 4 Doc. / Dok : 573.116.050
POMPE MURALE, modèle 16F240
avec filtre et cannes
WALL MOUNTED PUMP, model 16F240
with filter and rods #
WANDANLAGE , Modell 16F240
mit Filter und Schläuche
BOMBA MURAL, tipo 16F240
con filtro y cañas
151.793.200
POMPE MURALE, modèle 16F240 T
(turbo) avec filtre et cannes
WALL MOUNTED PUMP,
model 16F240 T (turbo)
with filter and rods
#
WANDANLAGE , Modell 16F240 T
(Turbo) mit Filter und Saugschlauch
BOMBA MURAL, tipo 16F240 T (turbo)
con filtro y cañas
151.796.200
Ind # Désignation Description Bezeichnung Denominación Qté
- - Pompe murale sans filtre
ni cannes
Wall mounted pump
without filter or rods
Wandpumpe ohne Filter
und Saugschlauch
Bomba mural sin filtro ni
cañas
1
20 149 596 150 Canne d'aspiration inox
avec crépine
Suction rod (stainless
steel) with strainer
Saugschlauch mit ES-
Saugrohr und Siebkorb
Caña de aspiración inox
con piña
1
21 149 596 152 Crépine avec manchon Strainer with sleeve Siebkorb Piña con manguito 1
22 155 580 300 Filtre AIRMIX® inox 3/8
(voir Doc. 573.299.050)
AIRMIX® filter 3/8,
stainless steel (refer to
Doc. 573.299.050)
AIRMIX® Filter 3/8,
Edelstahl
(siehe Dok. 573.299.050)
Filtro AIRMIX® inox 3/8
(consultar Doc.
573.299.050)
1
23 055 580 301 Manchon inox
MM 3/8 NPT
Sleeve, stainless steel
MM 3/8 NPT
Muffe, Edelstahl
AG 3/8 NPT
Machón inox
MM 3/8 NPT
1
24 905 210 203 Raccord inox
M 1/2 BSP - F 3/8 BSP
Fitting, stainless steel
M 1/2 BSP - F 3/8 BSP
Nippel, Edelstahl
AG 1/2 BSP - IG 3/8 BSP
Racor inox
M 1/2 BSP - H 3/8 BSP 1
25 049 596 000 Canne de purge inox
Ø 16
Drain rod, stainless steel
Ø 16
Entleerungsschlauch,
Edelstahl Ø 16
Caña de purga inox Ø 16 1
POMPE 16F240 SUR CHARIOT CART MOUNTED PUMP, model 16F240 #
PUMPE 16F240 FAHRBAR BOMBA 16F240 SOBRE CARRETILLA 151.793.400
Ind # Désignation Description Bezeichnung Denominación Qté
- - Pompe murale avec filtre
et cannes
Wall mounted pump with
filter and rods
Wandpumpe mit Filter
und Saugschlauch
Bomba mural con filtro y
cañas
1
- 051 221 000 Chariot (2 bras) Cart (2 arms) Fahrgestell (2 Arme) Carretilla (2 brazos) 1
- 056 100 199 Panneau de fixation Bracket Wandplatte Panel de fijación 1
Doc. 573.046.050
Date/Datum/Fecha : 27/06/17
Annule/Cancels/
Ersetzt/Anula : 21/05/14
Modif. / Änderung :
# 044 630 400 NC
(ind. 9a / Pos. 9a)
+ # 144 630 720
(ind. 9b / Pos. 9b)
Pièces de rechange
Spare parts list
Ersatzteilliste
Piezas de repuesto
MOTEUR A AIR, modèle 2000-4 & 2000-4T AIR MOTOR, model 2000-4 & 2000-4T
LUFTMOTOR, Modell 2000-4 & 2000-4T MOTOR DE AIRE, tipo 2000-4 & 2000-4T
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în alte limbi
- English: Sames 16F240 / 16F240 User manual
Lucrări conexe
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Sames 34F60 Manual de utilizare
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