Jacobsen 25184G-GB Manualul proprietarului

A Textron Company

RJL 100 December 2017

GB

United

Kingdom

Safety, Operation & Maintenance Manual

JACOBSEN HF600, Kubota

®

V2403-CR-TE4, 4WD with

ROPS And Cabin

Series: MB / TB

Product code: JMP655 / JMP655C

WARNING

WARNING: If incorrectly used this machine can cause severe injury.

Those who use and maintain this machine must be trained in its proper use, warned of its dangers and

must read the entire manual before attempting to set up, operate, adjust or service the machine.

25184G-GB (Rev. 0)

1 CONTENTS

IMPORTANT ....................................................................................................... 3

PRODUCT IDENTIFICATION ............................................................. 4

GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS .......... 6

DURING SERVICE LIFE .....................................................................6

END OF SERVICE LIFE ..................................................................... 6

PARTS MANUAL ................................................................................ 7

KEY NUMBERS .................................................................................. 7

SAFETY INSTRUCTIONS

HOW TO OPERATE SAFELY.............................................................. 9

SAFE OPERATION ............................................................................. 9

PREPARATION ................................................................................... 9

OPERATION ...................................................................................... 10

ROPS ................................................................................................. 11

SAFE HANDLING OF FUELS ............................................................ 11

MAINTENANCE AND STORAGE ...................................................... 11

WHEN YOU PUT THE MOWER ON A TRAILER .............................. 12

IMPORTANT SAFETY NOTES .......................................................... 13

LABELS

SAFETY LABELS ............................................................................... 16

INSTRUCTION LABELS .................................................................... 18

CONTROLS

OPERATOR WORKSTATION ...........................................................20

CONTROL PANEL ............................................................................. 21

STARTER KEY SWITCH ................................................................... 22

THROTTLE CONTROL LEVER ......................................................... 22

PARKING BRAKES ............................................................................ 22

BACKLAP SWITCH ............................................................................ 22

CUTTER SWITCH .............................................................................. 23

BLANK (ON THIS MODEL) ................................................................ 23

4 WHEEL DRIVE IN REVERSE DIRECTION SWITCH .....................23

CRUISE CONTROL SWITCH ............................................................ 23

DPF SWITCH ..................................................................................... 23

TRANSPORT LOCK SWITCH ........................................................... 24

LIGHT SWITCH (OPTIONAL) ............................................................ 24

HAZARD WARNING SWITCH (OPTIONAL) ..................................... 24

ROTATING BEACON (OPTIONAL) ................................................... 24

LIFT/LOWER SWITCH’S ................................................................... 25

INDICATOR LAMPS .......................................................................... 25

WEIGHT TRANSFER BUTTON ......................................................... 25

VISUAL DISPLAY ..............................................................................26

START-UP SCREEN ......................................................................... 26

WARNING / SERVICE SCREEN ....................................................... 26

FIRST SCREEN ................................................................................. 27

ENGINE START ................................................................................. 27

THE ENGINE WILL NOT START .......................................................27

BRIGHTNESS SELECT .....................................................................28

BRIGHTNESS ADJUST ..................................................................... 28

TIME DISPLAY OPTION .................................................................... 28

MAIN MENU SELECT ........................................................................ 28

CLOCK SELECT ................................................................................ 29

DATE SELECT ................................................................................... 29

TIME SELECT .................................................................................... 29

DATE FORMAT .................................................................................. 29

SERVICE MENU ................................................................................ 30

FAULT LOG ....................................................................................... 30

FAULT LOG DETAIL .......................................................................... 31

SERVICE MENU - TIME UNTIL SERVICE ........................................ 31

TIME UNTIL SERVICE ....................................................................... 31

DIAGNOSTICS ................................................................................... 32

I/O DIAGNOSTICS ............................................................................. 32

CONNECTOR J1 ............................................................................... 32

CONNECTOR J2 ............................................................................... 32

CONNECTOR J3 ............................................................................... 33

CONNECTOR J4 ............................................................................... 33

CONNECTOR J5 ............................................................................... 33

CONNECTOR J6 ............................................................................... 33

ECU (ENGINE CONTROL UNIT) MONITOR (J1939) ....................... 34

SERVICE MANAGER PIN INPUT ...................................................... 34

ECU MONITOR INFORMATION (J1939) .......................................... 34

INFORMATION SCREEN ONE ......................................................... 34

INFORMATION SCREEN TWO ......................................................... 35

MODE MENU ..................................................................................... 36

AUTOMATIC / MANUAL / CREEP MODE SELECTION ....................36

MEASURE UNITS MENU .................................................................. 36

MEASURE UNITS .............................................................................. 37

PIN MENU .......................................................................................... 37

INPUT PIN ..........................................................................................37

CRUISE CONTROL ........................................................................... 38

CRUISE SELECT ............................................................................... 38

CROSS CUT ...................................................................................... 38

CROSS CUT ACTIVE / INACTIVE ..................................................... 39

VEHICLE SPEED ............................................................................... 39

MAXIMUM SPEED SETTINGS MENU .............................................. 39

PIN CHANGE ..................................................................................... 40

NEW PIN ............................................................................................ 40

INCLINOMETER ................................................................................40

DRIVE MODES .................................................................................. 41

BRIGHTNESS ADJUST...................................................................... 41

LANGUAGE MENU ............................................................................ 41

LANGUAGE OPTION ......................................................................... 41

WARNING SLOPE ANGLE - ANGLE ALERT .................................... 42

WARNING SLOPE ANGLE - INHIBIT LIFT ....................................... 42

WARNING SLOPE ANGLE - INHIBIT CUT ....................................... 42

WARNING OIL-PRESSURE FAULT .................................................. 43

WARNING CLEAR RADIATOR SCREENS ....................................... 43

WARNING ENGINE FAULT ............................................................... 43

WARNING FOOT PEDAL FAULT ...................................................... 44

WARNING BATTERY FAULT ............................................................ 44

WARNING CHARGE FILTER BLOCKED .......................................... 44

WARNING HYDRAULIC OIL-LEVEL LOW ........................................44

WARNING SERVICE NEEDED ..........................................................45

WARNING SOLENOID FAULT ..........................................................45

WARNING (TST) TILT SENSOR TECHNOLOGY FAULT .................45

WARNING MAXIMUM SLOPE ANGLE EXCEEDED .........................45

CUTTING CYLINDER VARIABLE SPEED CONTROL ......................46

TRACTION PEDAL ............................................................................46

STEERING TILT CONTROL ..............................................................46

HORN .................................................................................................46

POWER OUTLET ...............................................................................47

SEAT RIGHT-SIDE ARMREST AND POD .........................................47

PARKING BRAKE RELEASE VALVE ................................................48

TOW VALVE .......................................................................................48

LIGHTING KIT (OPTIONAL) ...............................................................48

CAB CONTROLS ...............................................................................49

OPERATION

DAILY INSPECTION ..........................................................................50

OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM ......51

PROCEDURE FOR OPERATION ......................................................52

TO FIT THE CUTTING UNITS TO THE MACHINE ............................53

OPERATION OF THE MACHINE .......................................................54

HOW TO START THE ENGINE .........................................................54

HOW TO DRIVE .................................................................................55

HOW TO MOW ...................................................................................55

TO STOP THE ENGINE .....................................................................55

TO REMOVE A BLOCKAGE FROM CUTTING UNITS ......................56

BACKLAPPING ..................................................................................57

TRANSPORTING ON A TRAILER .....................................................58

SLINGING AND JACKING THE MACHINE ........................................58

MOWING ON SLOPES.......................................................................59

ADJUSTMENTS

GENERAL PRECAUTIONS ................................................................62

WEIGHT TRANSFER ADJUSTMENT ................................................63

ENGINE: FAN BELT ...........................................................................63

AXLE STOP ........................................................................................63

STEERING SHAFT ............................................................................64

CUTTING UNIT HEIGHT OF CUT ADJUSTMENT ............................65

FLOATING HEAD FRONT ROLL SETTING (SPORT 200).................65

CUTTING CYLINDER TO BOTTOM BLADE ADJUSTMENT ............66

CUTTING CYLINDER BEARINGS .....................................................67

FRONT AND REAR ROLL BEARINGS ..............................................67

GRASS DEFLECTOR ........................................................................67

TORQUE SPECIFICATION ................................................................68

MAINTENANCE AND LUBRICATION

MAINTENANCE AND LUBRICATION CHARTS ................................70

GENERAL PRECAUTIONS.................................................................72

ENGINE ..............................................................................................74

ENGINE LUBRICATION .....................................................................75

ENGINE COOLANT ...........................................................................76

HYDRAULIC SYSTEM .......................................................................78

HYDRAULIC FILTER .........................................................................79

HYDRAULIC TEST PORTS ...............................................................80

FUEL ..................................................................................................81

FUEL SYSTEM ...................................................................................82

AIR CLEANER ....................................................................................83

BATTERY ...........................................................................................84

CHARGE THE BATTERY....................................................................85

ENGINE EXHAUST.............................................................................85

DIESEL PARTICULATE FILTER ........................................................86

HYDRAULIC HOSES..........................................................................87

TYRES ................................................................................................88

WHEEL MOUNTING PROCEDURE .................................................. 88

FOLDING ROPS ................................................................................89

CARE AND CLEANING ......................................................................90

MOWER STORAGE ...........................................................................91

LUBRICATION OF CUTTING UNITS AND LIFT ARMS ....................92

PROBLEM SOLVING

ENGINE PROBLEM DIAGNOSTIC ....................................................94

QUALITY OF CUT

QUALITY OF CUT TROUBLESHOOTING .........................................96

WASHBOARDING ..............................................................................96

STEP CUTTING .................................................................................97

SCALPING .........................................................................................98

STRAGGLERS ...................................................................................99

STREAKS...........................................................................................100

WINDROWING ..................................................................................101

MISMATCHED CUTTING UNITS ......................................................102

RELAYS AND FUSES

FUSE AND RELAY/COMPONENT IDENTIFICATION ......................104

SPECIFICATIONS

ENGINE SPECIFICATION ................................................................107

DIMENSIONS AND WEIGHTS WITH ROPS.....................................108

DIMENSIONS AND WEIGHTS WITH CAB.......................................110

MACHINE SPECIFICATION ..............................................................112

NOISE ...............................................................................................114

SLOPES ............................................................................................114

CUTTING UNIT SPECIFICATION .....................................................115

CUTTING PERFORMANCE ..............................................................115

RECOMMENDED LUBRICANTS ......................................................116

ACCESSORIES .................................................................................116

CE CERTIFICATES ...........................................................................117

GUARANTEE

GUARANTEE ....................................................................................122

SERVICE ...........................................................................................122

SECTION.........................................................................................................PAGE

en-3

INTRODUCTION 2

2.1 IMPORTANT__________________________________________________________

The HF600 with Diesel engine is a self propelled cylinder mower. With hydraulic systems to power the traction

drive, the cutting unit lift and lower, the cutting unit drives and the steering.

IMPORTANT: Do the maintenance indicated in this manual to make sure that the quality of cut is kept at a high

level.

This Manual is part of the machine and must stay with the machine always. The suppliers of new, or used,

machines need to keep this documentation and supply the owners with a copy.

You must use the machine to cut the grass only and not for any other purpose. The Compliance with these con-

ditions of The operation, service and repair specified by the manufacturer, are understood to be part of the cor-

rect use.

ALL operators MUST read through this manual and understand the Safety Instructions, controls, lubrication and

maintenance procedures.

Make sure that you obey all safety and road traffic regulations.

You must not make any changes to the machine that are not approved by the manufacturer. Unapproved

changes can release the manufacturer from liability for any damage or injury.

Discard of worn parts in accordance with all local environment protection regulations. Use the local systems

available in the country where the machine is used, for these materials. When the machine is at its end of life,

there are guidelines in this manual for the removal of the machine from use.

Use only Ransomes Jacobsen Genuine spare parts to meet the machine type approval regulations specified by

the European Union.

2006/42/EC

These instructions are the Original instructions confirmed by Ransomes Jacobsen Limited

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2 INTRODUCTION

2.2 PRODUCT IDENTIFICATION _________________________________________

A Maximum front axle load in Kg (for all machines being driven

on the highway)

B Weight-Mass in Kg

C Maximum rear axle load in Kg (for all machines being driven

on the highway)

D Power Rating in Kw

E Date code

F Machine type (Name)

G Product code

H Product name

J Serial number

Location of Serial number plate

The serial number plate (A) is found on the front of the chassis,

between the front deck stops next to the environmental noise decal

(B).

Chassis Stamp

The Serial number and date code (C) are stamped on the chassis in

the engine bay.

Engine Identification

Serial number plate

Kg

Kw

Kg

West Road

Ransomes Europark

Ipswich IP3 9TT

England

A

B

CD

E

F

G

H

J

Kg

Kw

Kg

West Road

Ransomes Europark

Ipswich IP3 9TT

England

A

B

CD

E

F

G

H

J

-

+

x 0 ≈ 100 rpm

x 2 ≈ 700 rpm

x 3 ≈ 1135 rpm

A

B

C

MADE IN JAPAN

V2403

Serial No.:

Code No.:

XXXXXXX

XXXXX-XXXXX

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INTRODUCTION 2

Location of Engine Serial number plate

The engine serial number is found on the top of the valve cover toward the

front of the mower. Label shows the engine group and serial number.

The engine serial number is also found on the engine block.

ROPS Serial number plate

A Reference Mass

B Date Code

C Standard Used

DPart Number

E For Product

F Serial Number

ROPS Serial number plate Location

The ROPS serial number plate (C) is found at the base of the front of the

ROPS main beam.

Cabin Serial number plate

Cabin Serial number plate Location

The cab serial number plate (C) is located on the front face of the control

panel facing forwards.

DIETEG

GERÄTEBAU GMBH & CO. KG

MODEL N0. ## ### ####

SERIAL NO. ## ### / #########

APPROVED FOR THE MP SERIES

OECD APPROVAL No. # / # ###

DIETEG GERÄTEBAU GMBH & C0.KG

FUHRENKAMP 1

D-29664 WALSRODE

C

D

I

E

T

E

G

E

R

Ä

TE

BAU

G

M

BH

&

CO.

KG

D

-29664

WA

L

S

R

O

D

E

MODEL N0. 50 048 0000

SERIAL NO. 50 048 / #########

APPROVED FOR THE MP SERIES

OECD APPROVAL No. 4 / N950/14/16923

DIETEG GERÄTEBAU GMBH & C0.KG

FUHRENKAMP 1

MADE IN JAPAN

V2403

Serial No.:

Code No.:

XXXXXXX

XXXXX-XXXXX

CAUTION

Do not use ether or

starting uid.

Severe engine damage

will occur.

19426-87903

C

D

E

Kg

A

F

West Road

Ransomes Europark

Ipswich IP3 9TT

England

B

F

G

H

K

g

B

J

W

e

s

t

R

o

ad

R

a

n

s

o

m

es

E

u

r

o

p

ar

k

I

p

s

w

i

c

h

I

P

3

9

T

E

n

g

l

a

nd

E

C

en-6

2 INTRODUCTION

2.3 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS _________________

2.3.1 DURING SERVICE LIFE _____________________________________________

All the used fluids and parts must be controlled as hazardous materials material. Recommended procedures must be

followed for their safe removal.

If a fluid leak occurs, contain the spill to make sure that the leak does not flow into the ground or drainage system.

Follow the regulations in force to make sure that leaks are controlled.

The maintenance procedures in this manual make sure that the damage that the machine can cause in the local

environment is controlled.

When the machine completes its full service life, the following actions must be taken.

2.3.2 END OF SERVICE LIFE _______________________________________________

These guidelines must be used with applicable Health, Safety and Environmental laws. Always use the approved local

waste disposal and agencies for recycled materials.

• Park the machine in an applicable area to use all of the necessary lifting equipment.

• Use correct tools and Personal Protective Equipment (PPE) and take instruction from the technical

manuals applicable to the machine.

• Remove and store correctly

1. Batteries

2. Fuel

3. Engine coolant

4. Oils

• Read the Technical Manual before you begin to disassemble the machine. Plan the disassembly, give

attention to parts that are in a state of mechanical pressure or contain stored energy e.g springs.

• Items that continue to have a service life must be separated and returned to the local dealer.

• Items that are worn must be separated into the material groups and removed according to the agencies

for the recycled materials that are available. Common examples.

• Steel

• Non ferrous metals

• Aluminum

• Brass

• Copper

• Plastic materials

• Identified

• Can be recycled

• Can not be recycled

• Not identified

• Rubber

• Electrical and Electronic Components

• Some parts are not easily separated e.g Hydraulic hose. These materials must be added to the

“General discarded materials” area.

• Do not burn discarded materials.

Change the machinery records to show that the machine is not in operation and is discarded. Supply this serial number

to The Ransomes Jacobsen Warranty Department to close their records.

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INTRODUCTION 2

2.4 PARTS MANUAL ______________________________________________________

To meet the standard ISO14001, Ransomes Jacobsen Limited does not send a paper parts manual with every

product.

To refer to the parts list for this mower you have four options:

1. Website – www.ransomesjacobsen.com. Select the “ONLINE PARTS LOOK-UP” tab. These pages will

show the parts list and the line drawings you need to help with the identification of spare parts.

2. Website – www.ransomesjacobsen.com. Select the “MANUALS” tab. You have the option to view or

“Download” a PDF version of the parts manual.

3. Complete the form included in the technical manual pack supplied with the machine for one of the two

options below

a. A disc that contains an electronic copy of the Parts Book.

b. A paper copy of the parts manual.

2.5 KEY NUMBERS _______________________________________________________

Record the key numbers

Starter Switch:-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Diesel tank:-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Record the machine and the engine numbers.

The machine serial number is found on the registration plate and the engine serial number is on the rocker cover.

Machine Number:- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Engine Number:- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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2 INTRODUCTION

NOTES

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SAFETY 3

3.1 HOW TO OPERATE SAFELY ______________________________________________

3.1.1 Safe Operation

a Read the Operator’s Manual and other training material. If the operator or technician can not read this

manual, the owner is responsible to describe this material to the operators and technicians. Manuals in

additional languages may be available on the Jacobsen or Ransomes Jacobsen website.

a Read all of the instructions for this mower carefully. Know the controls and the correct operation of the

equipment.

b Children or persons who do not understand these instructions must not use the mower. The local

regulations can limit the age of the operator.

c Never use a mower near persons, including children or animals.

d Remember that the operator or owner is responsible for accidents or hazards that occur to other persons or

their property.

e Never carry passengers.

f Never allow persons to operate or service the mower or its attachments without correct instructions.

g Do not operate equipment while tired, sick or after you use alcohol or drugs.

3.1.2 Preparation

a When you operate the mower, wear correct clothing, slip resistant work shoes or boots, work gloves, hard

hat, safety glasses and hearing protection. Long hair, loose clothing or jewelry can be caught in moving

parts.

b Do not operate the equipment with the Interlock System disconnected or if the system does not operate

correctly. Do not disconnect or prevent the operation of any switch.

c Never operate equipment that is not in correct order or without decals, guards, shields, deflectors or other

protective devices fastened. When you mow with a side discharge deck, DO NOT operate the cutting unit

without the discharge chute installed.

d Inspect the mower before you operate the mower. Check the tyre pressure, engine oil level, the radiator

coolant level and the air cleaner indicator. Fuel is flammable. Use caution when you add the fuel to the

mower.

e Operate the mower in daylight or in good artificial light. Use caution when you operate the mower during

bad weather. Never operate the mower with lightning in the area.

f Inspect the area, then select the accessories and attachments that are needed to correctly and safely do

the job. Only use parts, accessories and attachments approved by manufacturer.

g Be careful of holes in the terrain and other hazards that are not visible.

h Inspect the area where the equipment is operated. Remove all objects you can find before you operate. Be

careful of obstructions above the ground (low tree limbs, electrical wires) and also underground obstacles

(sprinklers, pipes, tree roots). Enter a new area carefully. Look for possible hazards.

i Inspect the cutting system before you start the mower. Make sure the blades are free to rotate. When you

rotate one blade, other blades can rotate.

WARNING

EQUIPMENT OPERATED INCORRECTLY OR WITHOUT TRAINING CAN BE DANGEROUS.

Know the location and correct operation of controls. Potential operators must receive training from a person

trained in the correct operation of this mower.

Only use parts, accessories and attachments approved by Ransomes Jacobsen.

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3 SAFETY

3.1.3 Operation

a Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the

exhaust fumes can increase to dangerous levels.

b Never carry passengers. Keep other persons or animals away from the mower.

c Disengage all drives and engage the parking brake before you start the engine. Only start the engine with

the operator in the seat. Never start the engine with persons near the mower.

d Keep your legs, arms and body inside the operator compartment while the mower is in operation. Keep

your hands and feet away from the cutting units.

e Do not use on the slopes greater than the safe slope limit for the equipment.

f To guard against over turning or loss of control:

• Operate the mower up and down on the face of slopes (vertically), but not across the face (horizontally).

• Do not start or stop suddenly on slopes.

• Decrease the speed when you operate on slopes or when you must turn. Use caution when you change

direction. Turf condition can change the mower stability.

• Use caution when you operate the mower near drop-offs, ditches or embankments.

• Be careful of holes in the terrain and other hazards that are not visible.

g When you drive in the reverse direction, look behind you and down to make sure the path is clear. Do not

operate the cutting units when you drive in the reverse direction.

h Use caution when you go near corners, trees or other objects that can prevent a clear view.

i Equipment must meet the current regulations to be driven on the public roads.

j Before you move across or operate on the paths or roads, turn off the PTO switch, lift the mowers and

travel at decreased speed. Look for traffic.

k Stop the blades when the mower is on any surface that is not grass.

l Do not release the cut grass in the direction of persons or allow persons near the mower while in operation.

m Do not operate the mower with damaged guards or without safety devices in position.

n Do not change the engine governor setting or over-speed the engine. Never change or tamper with

adjusters that are closed with a seal for the engine speed control.

o Before you leave the operator compartment, for any reason:

• Disengage all the drives and lower attachments to the ground.

• Engage the parking brake.

• Stop the engine and remove the key.

p When the mower has hit an object or an unusual vibration is noticed, inspect the mower for damage.

Damage must be repaired before returning the mower to service.

q Decrease the throttle setting before you stop the engine.

r Do not use this equipment for uses that the mower was not made for.

en-11

SAFETY 3

3.1.4 Rollover Protective Structure

a The ROPS is a safety device. Keep the ROPS in the vertical and locked position. Always use the seat belt

when you operate the mower. Make sure the seat belt can be released quickly in an emergency.

b The ROPS should only be folded if absolutely necessary for storage or when working on flat ground under

low obstructions.

c Do not operate the mower with the ROPS in the folded position on slopes, near sharp edges or near water.

There is no roll over protections with the ROPS in the folded position.

d Do not use the seat belt with the ROPS in the folded position.

e Inspect the ROPS for damage. Keep the ROPS hardware fastened.

f Do not weld, drill, change or bend the ROPS. Replace a damaged ROPS. Do not try to correct a damaged

ROPS.

g Do not remove the ROPS from the mower.

h Ransomes Jacobsen must approve any changes to the ROPS.

3.1.5 Safe Handling of Fuels

a The fuel and the fuel vapors are flammable. Use caution when you add the fuel to the mower. The fuel

vapors can cause an explosion.

b Never use the containers that are not approved to keep or transfer fuel.

c Never keep the mower or fuel containers near an open flame or any device that can cause the ignition of

fuel or fuel vapors.

d Never fill the fuel containers inside a vehicle or on a truck or trailer with a plastic liner. Always put the fuel

container on the ground away from your vehicle before you fill the container.

e Refuel the mower before you start the engine. When the engine is in operation or while the engine is hot,

never remove the fuel cap or add fuel to the mower.

f Refuel outdoors only and do not smoke when you add fuel. Extinguish all types of ignition.

g The fuel nozzle must touch the rim of the fuel tank when you add fuel to the mower. Do not use a device to

lock the fuel nozzle in the open position.

h Do not over fill the fuel tank. Leave at least 1 inch (25 mm) below the filler neck.

i Always tighten the fuel tank cap and container cap after you add fuel.

j If the fuel spills on your clothing, change your clothing immediately.

3.1.6 Maintenance and Storage

a Before you clean, adjust or repair this equipment, push PTO switch to the OFF position, lower the cutting

unit to the ground, engage the parking brake, stop the engine and remove the key.

b Make sure the mower is parked on a solid and level surface.

c Never work on a mower that is lifted only by the jack. Always use the jack stands.

d Never allow persons to service the mower or its attachments without correct instructions.

e When the mower is parked, put into storage or left without an operator, lower the cutting device unless a

positive mechanical lock is used.

When you put the mower on a trailer or put the mower in storage, close the fuel valve. Do not keep fuel

near flames or drain the fuel inside a building.

f Disconnect the battery before you service the mower. Always disconnect the negative battery cable before

the positive battery cable. Always connect the positive battery cable before the negative battery cable.

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3 SAFETY

g Charge the battery in an area with good airflow. The battery can release hydrogen gas that is explosive. To

prevent an explosion, keep any device that can cause sparks or flames away from the battery.

h Disconnect the battery charger from the power supply before you connect or disconnect the battery

charger to the battery. Wear protective clothing and use insulated tools when you service the battery.

i Be careful and wear gloves when you check or service the cutting unit blades. Replace any damaged

blades, do not try to correct a damaged blade.

j Keep your hands and feet away from parts that move. Do not adjust the mower with the engine in

operation, unless the adjustment needs the engine in operation.

k Carefully release the pressure from components with stored energy.

l To prevent injury from the hot, high pressure oil, never use your hands to check for oil leaks. Use the paper

or cardboard to find leaks.

m The hydraulic fluid pressure can have enough force to enter your skin. If hydraulic fluid has entered your

skin, a doctor must remove the hydraulic fluid surgically within a few hours or gangrene can occur.

n When you service the hydraulic system, make sure the hydraulic fittings, tubes and hoses are tightened to

the correct torque. Make sure the hydraulic system is in good condition before you start the engine.

o Keep the mower and the engine clean.

p Allow the engine to become cool before storage and always remove the ignition key.

q Keep all nuts, bolts and screws tight to make sure the equipment is in safe condition.

r Replace worn or damaged parts for safety. Replace damaged or worn decals. Only use parts, accessories

and attachments approved by Ransomes Jacobsen.

s To decrease the fire hazard, remove materials that burn from the engine, muffler, battery tray and fuel tank

area.

t Disconnect the battery and controller connectors before you weld on this mower.

3.1.7 When you Put the mower on a trailer

a Be careful when you load or unload the mower on a trailer. Trailer must be wider than the mower and can

carry the weight of the mower.

b Use a full-width ramp to load or unload the mower on a trailer.

c Use straps, chains, cables or ropes to fasten the mower to the trailer. Both front and rear straps must be

sent down and toward sides of trailer.

d Make sure that all latches are correctly fastened.

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SAFETY 3

3.1.8 Important Safety Notes

This safety alert symbol is used to alert you to possible hazards.

DANGER:

Indicates a hazardous situation which, if not avoided, will result in death or serious injury..

WARNING:

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION:

Indicates a

a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE:

Only drive the machine at road speed when you are on a highway. You must not select road speed on grass areas

or rough roads and gravel tracks.

Some illustrations in this manual can show shields, guards or plates removed for clearness. This equipment must

not be operated without these devices correctly fastened in position.

By following all instructions in this manual, you increase the life of your machine and keep its maximum

performance. Adjustments and maintenance must always be done by an approved technician.

If additional information or service is required, contact your authorised Ransomes Jacobsen Dealer. Your

dealer has personnel trained in the latest service procedures for your equipment.

WARNING

The Interlock System on this mower prevents the starting of the mower unless a.) The parking brake is

Engaged. b.) The mow switch is in the OFF position, c.) The traction pedal is in the Neutral position. d)

The operator is in the seat. The system stops the engine when the operator leaves the seat a.) without

the parking brake engaged or b.) the mow switch is not in the OFF position. NEVER operate the mower

unless the Interlock System is working.

WARNING

1. Before leaving the operator’s position for any reason:

a. Return traction pedal to the Neutral position.

b. Disengage all drives.

c. Lower all implements to the ground.

d. Engage parking brake.

e. Stop the engine and remove the ignition key.

2. Keep your hands, feet, and clothing away from moving parts. Wait for all movement to stop

before you clean, adjust, or service the machine.

3. Keep the area of operation clear of all persons and animals.

4. Never carry any passengers.

5. Never operate the equipment without a correctly fastened grass deflector in position.

en-14

3 SAFETY

WARNING

California proposition 65

engine exhaust, some of its constituents, and some vehicle components contain or release chemicals

known to the state of California to cause cancer and birth defects or other reproductive harm.

WARNING

To prevent injury from the hot oil at high pressure, do not use your hands to check for oil leaks. make

sure that you use paper or cardboard.

Release of hydraulic fluid at high pressure has enough force to enter through the skin. if the fluid enters

through the skin, the fluid must be surgically removed within hours by a specialist doctor or gangrene

may result.

WARNING

When the machine is driven off-road, a seat belt must be worn only when a ROPS frame is in position.

This warning is because a seat belt must be worn with a ROPS to follow the machinery directive,

2006/42/EC sections 3.2.2, seating & 3.4.3, rollover. (ANSI b71.4-2012 section 20.7)

Ransomes Jacobsen limited recommends that the owner/user of the machine completes a local risk

assessment of the machine to find any conditions that do not follow this rule. e.g. when you drive the

machine next to water or on the highway.

WARNING

Explosive gases are released by batteries. the battery contains corrosive acid and supply an electrical

current that is high enough to cause burn injuries to the body.

WARNING

You must not use this machine to tow other vehicles.

WARNING

Ear protection must be worn when you operate machines with

an operator ear noise level of more than 85 db(a) leq.

en-15

SAFETY 3

WARNING

Vibration exposure limits

Exposure limits are calculated as a combination of the vibration level (magnitude) of the tool and the

daily exposure time (trigger time). e.g. a product with 5m/s² vibration can be used up to 2 hours/day to

reach the EAV and up to 8 hours/day to reach the ELV.

Exposure action value (EAV) - daily vibration exposure a(8) = 2.5m/s²

Where daily vibration exposure a(8) is below 2.5m/s² the risk is relatively low and no action need be taken

exposure limit value (ELV) - daily vibration exposure a(8) = 5.0m/s²

If several tools are used the exposure values must be combined:

Total exposure is then the combined value of the activities

WARNING

Never mow if there is a risk of lightning or you hear thunder. If you are in the middle of mowing, stop in

a safe place, turn off the engine and go inside a building.

CAUTION

When you do any welding on the machine, the battery, controller and display must be disconnected

before you start. You must not open the controller. If the controller is opened, this can cancel all of the

warranties and can cause the failure of the machine.

CAUTION

Personal protective equipment (PPE), for example safety glasses, leather work shoes or boots, a hard

hat, leather work gloves and ear protection must be used after the owner/user completes a local risk

assessment of the mower, to prevent injury.

Training in all manual operations must be given by an approved person before the machine is used the

first time.

en-16

4 LABELS

4153197

A

B

C

D

E

F

G

H

J

19°+

4321506

ab

c

d

e

g

f

K

L

4324674

4.1 SAFETY LABELS ______________________________________________________

en-17

DECALS 4

A. 009034920 Caution, Stay Away From Hot Surfaces.

B. 009034880 Caution, Fan Blade, Do Not Open Or Remove The Safety Shields While The Engine Is

In Operation.

C. 009034900 Caution, Drive Belt, Do Not Remove The Safety Shields While The Engine Is In

Operation.

D. 4324674 Caution, Low Sulfur Diesel Fuel.

E. 4118415 Caution, Engine Coolant Under Pressure.

F. 009034890 Caution, Keep A Safe Distance From The Machine.

G. 009034940 Caution, Rotating Blades

H. 009114380 Caution, Fasten Seat Belt

J 4153197 Caution, Stop The Engine And Remove The Starter Key Before You Pressure Wash

The machine.

K. 4164860 Caution, Hydraulic Oil

L. 4252558 Decal, Seal Plate

a. Read The Operator Manual.

b. Crush Hazard.

c. Keep A Safe Distance From The Machine.

d. Prevent Contact With Hydraulic-Oil Release Under Pressure. Read Operator Manual

For Service Procedures.

e. Danger Of Explosion If The Battery Terminals Are Short Circuited.

f. Maximum Permitted Slope. (See Accessories Section For Correct Limit With Different

Accessories).

g. When The Machine Is Being Used Off Road, Whether Cutting Grass Or Not, The Seat

Belt Must Only Be Worn When A ROPS Frame Is In Place And Deployed.

en-18

4 LABELS

B

F

E

G

C

A

H

TOTAL EQUIVIS ZS 46

4286422

API

CLASSIFICATION

CJ-4

D

J

4.1 INSTRUCTION LABELS _______________________________________________

-

+

x 0

≈

100 rpm

x 2

≈

700 rpm

x 3

≈

1135 rpm

4345686

en-19

DECALS 4

Description

A. 009034770 Guaranteed Sound Power Level

B. 4316826 Mow Selector

C. 4316827 Transport Selector

D. 4164861 Forward / Reverse Traction Pedal

E. 4286422 Hydraulic Fluid

F. 009039870 Jack & Hook Point

G. 4164580 Lubrication Point

H. 4316686 Engine Oil Classification

J. 4345686 Cutting Cylinder Speed Adjust

en-20

5 CONTROLS

5.1 OPERATOR WORKSTATION _____________________________________________

A

C

D

B

E

A

C

D

B

E

1234.51234.5

12V12V

12V

10A

1234.51234.51234.5

12V

1

0A

ROPS Layout.

Cabin Layout

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